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Fixed my charging harness

 
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CorsePerVita  



Joined: 25 Jul 2008
Posts: 1992
Location: Redmond, Oregon

PostPosted: Sun Mar 20, 2016 4:47 pm    Post subject: Fixed my charging harness Reply with quote

Apparently it decided to have fun with itself by attempting to merge with the exhaust header. From what I've been told, and what I've read, this is common.

I fixed it today and she's happily back on the road again






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- 1977 Porsche 924 2.0 N/A (Trackday Project)
- 1979 Porsche 924 2.0 N/A (The other daily)
- 1980 Porsche 931 (Daily)
- 1987 Lamborghini Jalpa
- 1999 Ducati 900SS
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morghen  



Joined: 21 Jan 2005
Posts: 9102
Location: Romania

PostPosted: Sun Mar 20, 2016 6:04 pm    Post subject: Reply with quote

Feels great when you can turn situations around with little effort and little time. Cant wait for better weather to work on my cars.
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Supercharger and EFI kits
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gerben1986  



Joined: 13 Mar 2008
Posts: 232
Location: The Netherlands

PostPosted: Mon Mar 21, 2016 2:45 am    Post subject: Reply with quote

Looks great, that reminds me of something: is there somewhere a tutorial/todo how to rebuild the battery-starter-cable or harness with PET-number: 047971224A ?

Because I think it's a weak spot of all 924's...
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fiat22turbo  



Joined: 18 Jan 2006
Posts: 4040
Location: Portland, OR

PostPosted: Mon Mar 21, 2016 6:10 am    Post subject: Reply with quote

It's pretty straightforward, remove the old and recreate with new.

I used off the shelf battery cables from the local parts store and generic wire for the solenoid and alternator excite wires with new connectors.
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Stefan
1979 924 Carrera GTS (clone-ish)
1988 944 Turbo S (Silver Rose)
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dubrict  



Joined: 22 Apr 2011
Posts: 150
Location: Horseheads NY

PostPosted: Wed Mar 23, 2016 3:31 am    Post subject: Reply with quote

Yeah this is common. What gauge wire did you use to rebuild?
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1979 924 NA
2009 Chevy Impala
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CorsePerVita  



Joined: 25 Jul 2008
Posts: 1992
Location: Redmond, Oregon

PostPosted: Sat Mar 26, 2016 3:57 am    Post subject: Reply with quote

dubrict wrote:
Yeah this is common. What gauge wire did you use to rebuild?


I used 10 for most of it.
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- 1977 Porsche 924 2.0 N/A (Trackday Project)
- 1979 Porsche 924 2.0 N/A (The other daily)
- 1980 Porsche 931 (Daily)
- 1987 Lamborghini Jalpa
- 1999 Ducati 900SS
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newbie924  



Joined: 16 Mar 2016
Posts: 104
Location: EUROPE MALTA

PostPosted: Sun Mar 27, 2016 12:58 am    Post subject: Reply with quote

Seems to be common,, one of the first jobs I did on a 924 Im trying to resurrect was actually changing the wiring going from the alternator to the self starter since these looked toasted.. the alternator can still be seen dangling and not secured correctly on the attached photo too...
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gerben1986  



Joined: 13 Mar 2008
Posts: 232
Location: The Netherlands

PostPosted: Wed Apr 20, 2016 6:17 am    Post subject: Reply with quote

How do you cover / prevent the new wires from heating?
I was thinking about something like this:


But I'm wondering if that will protect the wires from the heat.
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CorsePerVita  



Joined: 25 Jul 2008
Posts: 1992
Location: Redmond, Oregon

PostPosted: Thu Apr 28, 2016 5:39 am    Post subject: Reply with quote

gerben1986 wrote:
How do you cover / prevent the new wires from heating?
I was thinking about something like this:


But I'm wondering if that will protect the wires from the heat.


Yep, if that's the high heat stuff, it's great.
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- 1977 Porsche 924 2.0 N/A (Trackday Project)
- 1979 Porsche 924 2.0 N/A (The other daily)
- 1980 Porsche 931 (Daily)
- 1987 Lamborghini Jalpa
- 1999 Ducati 900SS
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