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Turbo seals?
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Clbmkr1  



Joined: 21 Jul 2010
Posts: 76
Location: Wind Point, Wi.

PostPosted: Mon Oct 13, 2014 8:55 pm    Post subject: Turbo seals? Reply with quote

I believe the seals in my turbo are leaking. How can I confirm it?

Jim
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Rasta Monsta  



Joined: 12 Jul 2006
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Location: PacNW

PostPosted: Tue Oct 14, 2014 2:20 am    Post subject: Reply with quote

Complex question. Intake seal leak blows oil down the intake, so you can check the intake plumbing for pooling oil (however, I think even a healthy K26 spits a little oil). Exhaust seal blows down the headpipe. Both cause smoke out of the exhaust.

The real question is why are they leaking. If you have blowby issues from worn or broken rings, the turbo can't drain correctly due to crankcase pressure, and will blow oil even if the seals are good. Blowby also causes oil contamination that I believe can rapidly degrade turbo seals. A poorly maintained fuel system can also contribute by dumping raw fuel in the crankcase.

In short, unless the engine internals and fuel system are in excellent repair, even a good condition turbo will struggle to seal up, and it is therefore very difficult to assess turbo condition on a worn motor.
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Clbmkr1  



Joined: 21 Jul 2010
Posts: 76
Location: Wind Point, Wi.

PostPosted: Tue Oct 14, 2014 2:42 am    Post subject: Reply with quote

Valve seals have less than 10,000 miles, Cylinder pressures within 4 psi.
It started suddenly while running high rpm.
Mechanic said wastegate was stuck open and attributed this was the cause.
Still smoking, 50-60 miles later.
He thinks residual oil in exhaust. I think maybe blown seal in turbo.
Car has 91,000 miles.
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Clbmkr1  



Joined: 21 Jul 2010
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Location: Wind Point, Wi.

PostPosted: Wed Oct 15, 2014 10:17 am    Post subject: If the seals are bad,,,,,, Reply with quote

I took off the boost pipe and its dry as a bone inside.
If the seal(s) were bad, should there be oil in the pipe blowing into the throttle both?
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jason c  



Joined: 13 Jan 2014
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Location: Nwi

PostPosted: Wed Oct 15, 2014 12:28 pm    Post subject: Reply with quote

You could get oil in the intake (a little is normal), the exhaust or both. The wastegate stuck open would keep the turbo from making boost and would have no effect on oil leaking on either side of the turbo.
Could you please explain in detail what the symptoms are in depth and what the oil consumption is? What color is the smoke? When does it occur?
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Clbmkr1  



Joined: 21 Jul 2010
Posts: 76
Location: Wind Point, Wi.

PostPosted: Sun Oct 19, 2014 8:02 am    Post subject: Reply with quote

Jason,

I've pulled the plugs, they're all showing a light brownish deposit. No sign of oil.
I checked the compression on the cylinders. All are 105-110 psi.
I haven't driven it more than 5 miles, so I can't comment on oil consumption.
And, as I stated earlier, the boost pipe and throttle body are dry.
No water in the oil.
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jason c  



Joined: 13 Jan 2014
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PostPosted: Sun Oct 19, 2014 10:01 am    Post subject: Reply with quote

I'm sorry, your just not being very clear. I'd rather you be specific than have to guess and give wrong advise based upon that guess. You said previously you had driven it 50-60miles, now you say only 5. Can you lay out a timeline?
Residual oil in the exhaust from what? What other symptoms were present when "the wastegate was stuck open"? If there is residual oil in the exhaust it may take more than 5 miles to burn out but not 50. Ideally, you should check the intake and exhaust side turbo shaft play but you can remove the inlet boot off the turbo and check play with a dial indicator easier. You can feel the free play with your hand (a little is normal) but you may have a hard time telling good/bad without a frame of reference.

What color is the smoke (white, blue or black) & when does it occur (startup/idle, low rpm, high rpm, hot and/or cold, all of the above?

How many miles are on the turbo? If 91k, your about (probably over) due for a turbo rebuild anyway.
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Clbmkr1  



Joined: 21 Jul 2010
Posts: 76
Location: Wind Point, Wi.

PostPosted: Mon Oct 20, 2014 11:28 pm    Post subject: Reply with quote

I moved to Wisconsin and left my car with the mechanic. He determined that the wastegate was stuck open and it sucked oil from crankcase into the exhaust.
Following the repair, he test drove it. He said it runs great, but still smoked. He assumed it was residual oil in the exhaust system. He pulled the exhaust and cleaned it the best he could. He welded a couple of cracks and replaced all of the exhaust gaskets. He then drove it a number of times, approx 50 miles, and stated he thought the smoke was lessening.
I transported the car to Wisconsin, and its still smoking. It's a white smoke, Mobil 1 synthetic oil. I haven't driven it far enough to note oil consumption.
No water in the oil.
I have pulled the plugs. They are dry with a slight brownish coating.
I checked the compression. All cylinders are 105-110 psi.
As stated earlier, the boost pipe and throttle body are dry.

I guess the next task is to remove the wastegate and see what I can see.
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Rasta Monsta  



Joined: 12 Jul 2006
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PostPosted: Tue Oct 21, 2014 1:43 am    Post subject: Reply with quote

Clbmkr1 wrote:
He determined that the wastegate was stuck open and it sucked oil from crankcase into the exhaust.


I hate to say this, but this makes no sense to me on any level.
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Clbmkr1  



Joined: 21 Jul 2010
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Location: Wind Point, Wi.

PostPosted: Tue Oct 21, 2014 3:29 am    Post subject: Reply with quote

I agree, so far it really doesn't add up. I'll accept advice and/or direction/comments.
So far the intake and valves/pistons/plugs are OK. Is it downstream of the exhaust manifold? I'll pull the Wastegate and take a look.
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kcoyle  



Joined: 15 Jan 2011
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PostPosted: Tue Oct 21, 2014 6:25 am    Post subject: Reply with quote

Rasta Monsta wrote:
I hate to say this, but this makes no sense to me on any level.

+1.
Is it me or are the compression numbers a bit low as well?
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Clbmkr1  



Joined: 21 Jul 2010
Posts: 76
Location: Wind Point, Wi.

PostPosted: Tue Oct 21, 2014 9:04 am    Post subject: Reply with quote

I thought it was really close. I couldn't find any information, but 7.5 compression of 1 atmosphere, (14.7 psi), is 110 psi.
Looked good to me.
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jason c  



Joined: 13 Jan 2014
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PostPosted: Tue Oct 21, 2014 12:43 pm    Post subject: Reply with quote

Rasta Monsta wrote:
Clbmkr1 wrote:
He determined that the wastegate was stuck open and it sucked oil from crankcase into the exhaust.


I hate to say this, but this makes no sense to me on any level.


+ infinity

If you're making boost normally, the wastegate is fine. There is no logic behind a wastegate Sticking open causing (vacuum or lack of pressure I assume) and that vacuum or lack of pressure creating a leak or not preventing a leak. There is more pressure in the oil system than boost or exhaust pressure can overcome.

You should remove the exhaust from the turbo & check the shaft end play. Since the rest of the motor checks out and the turbo has 91K on it?, it seems as though its time for a refresh before you trash the turbine wheel and/or shaft. Ask fasteddie how much fun it was finding turbo parts. Anyway, the proper test is to check the shaft play.
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Clbmkr1  



Joined: 21 Jul 2010
Posts: 76
Location: Wind Point, Wi.

PostPosted: Wed Oct 22, 2014 12:42 am    Post subject: Reply with quote

Jason,

As always I value the advice and direction I receive from this forum.

I will do as you suggest and remove the exhaust from the turbo and investigate. This may take me a week or so, but I'll post the findings.
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Fasteddie313  



Joined: 29 Sep 2013
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Location: MI

PostPosted: Wed Oct 22, 2014 9:19 am    Post subject: Reply with quote

Quote:
Ask fasteddie how much fun it was finding turbo parts.


much fun!!!

it shouldn't be too bad if you can, and are willing to slap down ??? $$$ to have pros do it like at majestic turbo in texas all the fine gentlemen here like to recommend..

I DIYed mine because im poor...

but I have accumulated all the necessary parts to send off to a real turbo builder when the one I put together goes, im not super confident in it to be honest..

sounds like the rings on the turbine side are leaking oil on yours to me..

does it smoke as soon as you start it when its cold?

oil in your exhaust (including turbine) past the cylinders wont smoke off till it gets hot enough/up to temp..

I think if it smokes as soon as its started it must be being burned in the cylinders along with the air fuel mixture..

if it smokes as soon as its started cold, and you have no oil in the intake from the turbo compressor, it has to be in the engine (piston rings, valve guides/seals)..

run it for a while and see if it ever quits smoking, if its just residual in the exhaust it wont start to smoke at first and will eventually burn off... if nothings making bad noises let er rip

mine leaks a touch on the turbine side and will smoke 2 minutes or so after its started and then for only like 1 minute until the exhaust heat burns it out (idle only)... but only if its been sitting a long time, and hasn't for quite a while, I think the turbine rings had to seat themselves again..

idk.. im no expert
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