| View previous topic :: View next topic |
| Author |
Message |
MikeDanger

Joined: 21 Nov 2002 Posts: 774 Location: Denver
|
Posted: Tue Apr 22, 2014 5:19 pm Post subject: VTC cam gear? |
|
|
why cant we adapt one of these for the 924?
http://youtu.be/YjIKUrre4FQ
[/code] _________________ It was either this or a giant box of legos |
|
| Back to top |
|
 |
fiat22turbo

Joined: 18 Jan 2006 Posts: 4040 Location: Portland, OR
|
Posted: Tue Apr 22, 2014 11:22 pm Post subject: |
|
|
Nothing new, there was one available for VW/Audi engines back in the day from a company called Franco:
http://www.924board.org/viewtopic.php?t=25531
http://www.924board.org/viewtopic.php?t=8846
http://www.924board.org/viewtopic.php?t=3294
http://www.924board.org/viewtopic.php?t=35547
http://www.924board.org/viewtopic.php?t=2578
The drawback is the stock ignition distributor is driven by the camshaft, so the Franco gear not only changed the cam timing, but the distributor timing which may not be ideal. You can have the stock distirbutor advance re-curved, but moving to a distributorless or a computer controlled distrbutor system would be ideal. As it would allow you to maintain control of the ignition timing separate of the cam timing.
I used the Franco gear I have on my low compression 79 engine with the Integral Stage 2 cam and 45mm ITB's (too big!) and it made a noticeable difference in the torque curve (as it now has one below 3500rpm) and it pulls all the way to 7000rpm. I think with a turbo this little motor would be a lot of fun with the other bolt-ons I've already added.
The thing about the Franco gear that everyone focuses on is the horsepower gains, which is wrong. That isn't the gain it provides, the gain is in the amount of area under the power curve. The larger the area, the faster the car will ultimately be.
Ultimately, the Franco gear was too expensive for the gains, but if you find one for under the cost of a new camshaft, then I'd say it is worth it. With modern short-run manufacturing methods, I could see being able to make these at a more reasonable price point. _________________ Stefan
1979 924 Carrera GTS (clone-ish)
1988 944 Turbo S (Silver Rose) |
|
| Back to top |
|
 |
GeorgeV

Joined: 14 Mar 2010 Posts: 306 Location: Brisbane, Australia
|
Posted: Sun Apr 27, 2014 9:08 pm Post subject: |
|
|
| fiat22turbo wrote: |
The thing about the Franco gear that everyone focuses on is the horsepower gains, which is wrong. That isn't the gain it provides, the gain is in the amount of area under the power curve. The larger the area, the faster the car will ultimately be.
Ultimately, the Franco gear was too expensive for the gains, but if you find one for under the cost of a new camshaft, then I'd say it is worth it. With modern short-run manufacturing methods, I could see being able to make these at a more reasonable price point. |
How much do you think it would cost to replicate these gears? Maybe others would be interested in a group buy; I would given what you say it does to to the power curve. _________________ 1981 932 with mods:
http://www.924board.org/viewtopic.php?t=37921 |
|
| Back to top |
|
 |
ideola

Joined: 01 Oct 2004 Posts: 15550 Location: Spring Lake MI
|
Posted: Tue Apr 29, 2014 10:42 pm Post subject: |
|
|
| GeorgeV wrote: | | How much do you think it would cost to replicate these gears? Maybe others would be interested in a group buy; I would given what you say it does to to the power curve. |
I looked into this two years ago, and nearly lost my rare and valuable Franco piece in the process.
We were looking into having the unit produced with CNC manufacturing processes. For a short run of 10 units, the cost (to say nothing of room for margin to make it a viable, re-saleable product) would have been something like $400-$500 per unit. There's nothing particularly difficult about replicating the unit, but the setup and programming costs are prohibitive. In the end, the company I was trying to work with went dark on me and it took me a year (and an angry on-site visit) to finally get my sample piece back.
Also, just so you are aware, there is a fundamental weakness in the Franco design that ended up costing Steve Bassington a complete top-end rebuild. The original unit has the front face attach to the main sprocket piece using some inexpensive dowels and cheap bolts. On Steve's car, these sheared off and the timing went kablooey. I have been extremely reluctant to install the old unit I have for this reason. Making the front face as a single CNC-machined piece with bigger, stronger attachment hardware would minimize this weakness. _________________ erstwhile owner of just about every 924 variant ever made |
|
| Back to top |
|
 |
MikeDanger

Joined: 21 Nov 2002 Posts: 774 Location: Denver
|
Posted: Wed Apr 30, 2014 6:35 am Post subject: |
|
|
Well, I WILL make one, and I can assure you it wont cost more than $300.
As i have looked high and low, theres always a lot of talk of people saying hey were "looking into" getting some made" and no one ever does. Just BS.
I Will do it, as I always do.
I design CNC parts, and have a large number of resources.
These can be made in production for under $200. they arent that complicated. In Fact I have already made few improvements.
I dont have a Franco gear In hand,( would be nice or atleast some detailed pics) but thats not that big of a deal. Some times its better that way, as long the designer gets the concept, some times starting with a blank sheet, can come out with a better products.
Im not really interested in making stuff for sale but if there are some others interested I could probably get them made in the +/- $200 range if I did 6 or more _________________ It was either this or a giant box of legos |
|
| Back to top |
|
 |
tyfighter123

Joined: 19 Jan 2010 Posts: 551 Location: Colorado
|
Posted: Wed Apr 30, 2014 12:18 pm Post subject: |
|
|
I will be in for one if you can get them made. _________________ Porsche 924 1977 N/A
Mustang GT/CS 2007
Porsche 924S 1987 (parts car)(cut up and recycled)
Porsche 911S 1976
Porsche 931 1980
Porsche 931 1980 (parts car) |
|
| Back to top |
|
 |
GeorgeV

Joined: 14 Mar 2010 Posts: 306 Location: Brisbane, Australia
|
|
| Back to top |
|
 |
Eturbo924
Joined: 09 Nov 2002 Posts: 2212 Location: Londonderry NH
|
Posted: Tue Sep 16, 2014 12:07 am Post subject: |
|
|
Get some protos made and dyno a car with one on it. Then with some concrete numbers behind it I am sure you would have many lining up to buy one. _________________ 1982 924
1992 968
2003 C4S
Parts Parts Parts and More parts.
E-mail me for parts you need!
Drive Fast! |
|
| Back to top |
|
 |
Shurick

Joined: 15 May 2005 Posts: 524 Location: Russia, Moscow.
|
Posted: Tue Sep 16, 2014 4:26 pm Post subject: |
|
|
I will buy one for sure.
By the way, Franco gears for turbo and N/A engines had different advance/retard. If I remember right the gear designed for turbo had advance only with no retard @ high revs. _________________ WBR, Shurick
'79 931 -- intercooled K26-3060-6.10 turbo @ 1.2 bar, EFI+EDIS, 951S brakes, stripped interior, 951 look.
'86 924S -- R.I.P.
https://www.instagram.com/ru_pacecar/ |
|
| Back to top |
|
 |
fiat22turbo

Joined: 18 Jan 2006 Posts: 4040 Location: Portland, OR
|
Posted: Tue Sep 16, 2014 11:35 pm Post subject: |
|
|
There are two settings on the gear. One is for -3/+7 or 0/+10 depending on which keyway you chose.
The "crossover" and rate of timing change point could also be tuned by changing the springs use inside the device, much like recurving a mechanical distributor. _________________ Stefan
1979 924 Carrera GTS (clone-ish)
1988 944 Turbo S (Silver Rose) |
|
| Back to top |
|
 |
morghen

Joined: 21 Jan 2005 Posts: 9095 Location: Romania
|
Posted: Tue Sep 16, 2014 11:56 pm Post subject: |
|
|
When will it be available for purchase? _________________ Supercharger and EFI kits
https://www.the924.com |
|
| Back to top |
|
 |
tyfighter123

Joined: 19 Jan 2010 Posts: 551 Location: Colorado
|
Posted: Tue Oct 28, 2014 6:31 am Post subject: |
|
|
Hey Mike, did you ever get these made like you said you would? I am ready to buy one when you have them.
Tyler _________________ Porsche 924 1977 N/A
Mustang GT/CS 2007
Porsche 924S 1987 (parts car)(cut up and recycled)
Porsche 911S 1976
Porsche 931 1980
Porsche 931 1980 (parts car) |
|
| Back to top |
|
 |
MikeDanger

Joined: 21 Nov 2002 Posts: 774 Location: Denver
|
Posted: Fri Oct 31, 2014 1:14 pm Post subject: |
|
|
Not yet, My mom had a medical emergency and the past 4-5 months I really couldnt spend any time on other projects. Im just getting back in gear. but now im much shorter on cash so, that will probably have some effect. Will keep you guys updated. _________________ It was either this or a giant box of legos
Last edited by MikeDanger on Tue Nov 04, 2014 12:49 pm; edited 1 time in total |
|
| Back to top |
|
 |
MikeDanger

Joined: 21 Nov 2002 Posts: 774 Location: Denver
|
Posted: Tue Nov 04, 2014 12:45 pm Post subject: |
|
|
Ok im working on finishing the design.
How many are seriously interested? Ive contacted a couple MFGs Need some sort of firm figure to get pricing.
Ill post up a couple base drawings in a bit. _________________ It was either this or a giant box of legos |
|
| Back to top |
|
 |
MikeDanger

Joined: 21 Nov 2002 Posts: 774 Location: Denver
|
Posted: Tue Nov 04, 2014 12:45 pm Post subject: |
|
|
Also can anyone tell me if the "fly weights" are steel or alu in the Franco gear? _________________ It was either this or a giant box of legos |
|
| Back to top |
|
 |
|