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Rasta Monsta

Joined: 12 Jul 2006 Posts: 11733 Location: PacNW
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Posted: Fri Jan 06, 2012 7:05 am Post subject: Turbo AOS Cracking/Repair |
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Anyone have experience with this? I think mine might be coming apart at the braze between the "chamber" and the pipe going forward.
How to repair? Anyone fabbed an update? _________________ Toofah King Bad
- WeiBe (1987 924S 2.5t) - 931 S3
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flosho

Joined: 01 Jul 2004 Posts: 3160 Location: Eau Claire, Wisconsin
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Posted: Fri Jan 06, 2012 7:22 am Post subject: |
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I purchased a completely new(used) one when mine broke, in the exact spot you describe.
Watch out for the sweeping left handers as it will put out a nice smoke screen behind you when it finally lets go..  _________________ [This Space For Rent] |
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Grenadiers
Joined: 20 Feb 2007 Posts: 3222 Location: Nelson, WI & Prescott, AZ
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Posted: Sat Jan 07, 2012 6:24 am Post subject: |
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I have a 'repaired' one in my stash, it has a bolt going thru the middle holding top and bottom together! No idea if it works, I have a NOS one that is pristine for my one last project. _________________ '83 944 Track car.
'88 924S Track car.
'89 944 Turbo
2004 Winnebago Vectra monster RV
2012 Jeep Wrangler
2014 Kia Soul
2001 Ford F350 powerstroke |
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Rasta Monsta

Joined: 12 Jul 2006 Posts: 11733 Location: PacNW
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Posted: Sat Jan 07, 2012 6:49 am Post subject: |
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Different part, Dave. _________________ Toofah King Bad
- WeiBe (1987 924S 2.5t) - 931 S3
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emoore924
Joined: 13 Apr 2004 Posts: 2822
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Posted: Sat Jan 07, 2012 8:38 am Post subject: |
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| "AOS" = ? |
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Rasta Monsta

Joined: 12 Jul 2006 Posts: 11733 Location: PacNW
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Posted: Sat Jan 07, 2012 8:52 am Post subject: |
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Air/oil separator, integrated into the turbo drain line:
I dunno, perhaps "breather" is a better term? _________________ Toofah King Bad
- WeiBe (1987 924S 2.5t) - 931 S3
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peterld
Joined: 10 Dec 2006 Posts: 981 Location: Noosa Heads QLD Australia
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Posted: Sat Jan 07, 2012 11:13 am Post subject: |
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Fairly common problem with age/vibration/knocks/etc.
Metal is thin and care needs to be taken when brazing with oxy torch.
Easy repair but if not confident in your skills, better to give to a professional (like I did) and it is done in mere minutes. _________________ 80/81 932/8 ROW |
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emoore924
Joined: 13 Apr 2004 Posts: 2822
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Posted: Sun Jan 08, 2012 4:59 am Post subject: |
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Oh that. I've got three of them. Knew there had to be a good reason  |
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nwns

Joined: 27 Sep 2008 Posts: 93 Location: Lancashire, UK
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Posted: Wed Jan 11, 2012 11:35 pm Post subject: |
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What's inside the box? Is it just a catch can like the crankcase breather? If so it'll probably be easier to have one made up. _________________ Pete |
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Carrera RSR

Joined: 08 Jan 2010 Posts: 2312 Location: Somerset, UK
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Posted: Thu Jan 12, 2012 2:49 am Post subject: |
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I may be wrong but I think currently my S1 doesn't have one. I think early S1's didn't and it was a later addition. However I do have the additional cylinder head breather with the pipe heading down near the turbo.
The spare engine has one but that pipe was bent. In pulling it straight the joint has cracked a little. However the head doesn't have the breather drilled in.
Whats the best solution to the breather pipe configuration? I can reinstall the perfect solution during the rebuild. _________________ 1980 931 - forged pistons, Piper cam, K27/26 3257 6.10 hybrid turbo, 951 FMIC, custom intake, Mittelmotor dizzy & cam pulley, H&S exhaust, GAZ Gold, Fuch'ed, Quaife
Now www.924board.org/viewtopic.php?t=34690
Then www.924board.org/viewtopic.php?t=31252 |
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WEASEL149

Joined: 19 Aug 2005 Posts: 595 Location: UK, Sheffield
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Posted: Thu Jan 12, 2012 3:33 am Post subject: |
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| Carrera RSR wrote: | I may be wrong but I think currently my S1 doesn't have one. I think early S1's didn't and it was a later addition. However I do have the additional cylinder head breather with the pipe heading down near the turbo.
The spare engine has one but that pipe was bent. In pulling it straight the joint has cracked a little. However the head doesn't have the breather drilled in.
Whats the best solution to the breather pipe configuration? I can reinstall the perfect solution during the rebuild. |
With the head I suppose you can drill where the standard breather update position should be or go the GTS route and have a port on the side of the oil filler neck on the cam cover. The latter route would make it easier to fit a fuel rail in future if you decide to go EFI. _________________ 1979 UK 932 |
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WEASEL149

Joined: 19 Aug 2005 Posts: 595 Location: UK, Sheffield
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Posted: Thu Jan 12, 2012 3:40 am Post subject: |
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Actually I remember installing an aftermarket crankcase breathing kit specifically designed for the 924 Turbo. I bought it years ago from Turbo Technics but don't know if they still sell them.
It was designed to cure oil smoke at idle that a lot of these cars still suffer from (even after the Porsche factory update).
It basically creates quite a strong vacuum in the crankcase until the car's making boost at which point it breathes positive crankcase pressure to my oil catchcan. Works a treat but was expensive for what it was at the time.
I'll have to dig out the installation sheet and post it up here as it would be worth copying. _________________ 1979 UK 932 |
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nwns

Joined: 27 Sep 2008 Posts: 93 Location: Lancashire, UK
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Posted: Thu Jan 12, 2012 4:09 am Post subject: |
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I've got a spare Steve _________________ Pete |
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