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Bigger calipers, bigger discs
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Dutch924-racer  



Joined: 23 Jul 2007
Posts: 1081
Location: The Netherlands

PostPosted: Fri Aug 13, 2010 2:19 am    Post subject: Bigger calipers, bigger discs Reply with quote

I want to fit bigger front calipers on my 931. Easyest is to fit Boxster calipers on standard rotors.

But I want to use the bigger calipers like 993/996. Has anybody done this, and what rotors did you use ?

Problem is the 931 rotors are verry narrow (35mm). All other brake discs have a higher hub.
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Last edited by Dutch924-racer on Tue Aug 17, 2010 4:43 pm; edited 1 time in total
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AppleBit  



Joined: 16 Nov 2002
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PostPosted: Mon Aug 16, 2010 1:42 am    Post subject: Reply with quote

I am interested in this as well...
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BionicBalls  



Joined: 05 Jan 2009
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PostPosted: Mon Aug 16, 2010 1:50 am    Post subject: Reply with quote

I seem to remember hearing from somebody that the 951 calipers are the biggest for the rear and that the rear calipers from the boxter are the biggest for the front.

I could be completely off-base but like I said, I seem to remember.
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Rasta Monsta  



Joined: 12 Jul 2006
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PostPosted: Mon Aug 16, 2010 12:02 pm    Post subject: Reply with quote

86 951: spindles, struts, front and rear rotors and calipers.




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  • WeiBe (1987 924S 2.5t) - 931 S3
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Dutch924-racer  



Joined: 23 Jul 2007
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PostPosted: Mon Aug 16, 2010 6:16 pm    Post subject: Reply with quote

944 turbo calipers are the same size as Boxster calipers.

I know raceboy has 993 T (big reds) on his car. But what kind of rotors did he use ? And will this fit with 16inch wheels.



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morghen  



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PostPosted: Mon Aug 16, 2010 6:46 pm    Post subject: Reply with quote

Dutch924-racer wrote:
I know raceboy has 993 T (big reds) on his car. But what kind of rotors did he use ? And will this fit with 16inch wheels.


i know he has 951S brakes...where did you read that he has 993T brakes?
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Dutch924-racer  



Joined: 23 Jul 2007
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Location: The Netherlands

PostPosted: Mon Aug 16, 2010 11:09 pm    Post subject: Reply with quote

morghen wrote:
Dutch924-racer wrote:
I know raceboy has 993 T (big reds) on his car. But what kind of rotors did he use ? And will this fit with 16inch wheels.


i know he has 951S brakes...where did you read that he has 993T brakes?


Just look at the pictures above, these ar much bigger then 951 calipers. These are called 'big reds' and where only mounted to a 933 T

I think in the rear he does have 951 caliper. But I can't find his topic on the Gulf racer.
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Dutch924-racer  



Joined: 23 Jul 2007
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PostPosted: Mon Aug 16, 2010 11:41 pm    Post subject: Reply with quote

The Boxster discs are 24mm thick, so the will only fit on the original 931 discs. So that will be the easyest conversion. The Boxert S requiers 28mm discs, so you can use the 951 discs.
For the 'big reds' 993T calipers you need 32mm thick dics. So the 911 wil be good for that.

For the 931 you need discs with a narrow hub. The question is will these 911 or 951 discs fit the 931 spindels ???

Original discs:



944 turbo up to 8-1986



911 3.3 turbo 1983-1989


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ic932  



Joined: 11 Feb 2005
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PostPosted: Tue Aug 17, 2010 12:42 am    Post subject: Reply with quote

Raceboy wrote:
This upgrade uses 85-88 951 or non-M030 S2 brakes.
It requires that "5 lug upgrade" is already done.

1. Find a set of calipers, preferrably in very good condition. Clean them, paint them (if you want) and buy new pads of your choice of usage. I bought Ferodo DS Performance pads because I tend to go to the track and you never have too much brake power (well, almost).

2. Buy new rotors. If one can get used rotors in very good condition, fine, but prefer new ones since you want to upgrade your cars brakes, not otherwise. If stock 924/931 bodyshell is retained (no wheel arches etc), only rotors that fit, are from 1986 944 Turbo.
My friend used 1987- on 951 front rotors, that required either late style spindle/hub assembly (= you lose speedo cable hole) or turning down stock hub by some amount on the lathe to mount late style rotor. Since I haven't done it, I won't comment it more.

3. Rear brake assembly is bolt-on and no modification is needed. One may find that caliper bolts need washer as a spacer but I didn't use one.
Just remove stock caliper and old rotor, then install 951 units, and you're good to go. Dust shields work fine.

4. Fronts are more involved. Install rotors to the hubs, that is straight-forward job.
Then you need to fabricate adapters that connect caliper to spindle and it requires some machining skills. Thickness of the material is 11 mm. It's your call to mount caliper upper or lower from spindle bolts. I chose lower.
Arm that connects to steering ball joint has to be heated and bent by 5-7 mm's as thicker rotor would otherwise hit the ball joint. It will not hurt it's strength by any means and I consulted about it with professors from our technical university before I did it.
Dust-shields need to be custom made as any of the stock units won't fit with that caliper arrangement.

5. Put in new brake fluid. I used Ate Super Blue and it's the best I've used.

After bleeding the brakes, make proper bed-in process and enjoy the new stopping power and bling-bling factor
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ic932  



Joined: 11 Feb 2005
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Location: UK

PostPosted: Tue Aug 17, 2010 12:48 am    Post subject: Reply with quote

I think in the end, Raceboy just went for 951 hubs and spindles.

In those pics, it looks like he just bought a radial caliper mount for the later 951 hubs and spindles (non-M030).. and used big reds. i DOUBT he continued with this set-up, it must of weighed alot especially with those spacers.
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Dutch924-racer  



Joined: 23 Jul 2007
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PostPosted: Tue Aug 17, 2010 3:35 am    Post subject: Reply with quote

I just discovered a difference between the 931 and the 951 hubs.

The rotor on the 931 is mounted on the back of the hub and the 951 rotor is going over the hub. That is why the 931 hub is so narrow.

You have early and late ofsett (ET23 or 52). But what makes the difference ? Is it the hight of the hub ?
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951S turbo and intercooler
Fast road camshaft
Forge recirculation valve + boost controller
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Rasta Monsta  



Joined: 12 Jul 2006
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PostPosted: Tue Aug 17, 2010 3:51 am    Post subject: Reply with quote

Dutch924-racer wrote:
the 951 rotor is going over the hub.


Not on my car. See pic above.
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ideola  



Joined: 01 Oct 2004
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PostPosted: Tue Aug 17, 2010 4:44 am    Post subject: Reply with quote

I believe all 5-lug 924/944 hubs through the end of the 86 model year used the rotor-behind-hub configuration, including the unique 86 951 setup, which Rasta is running on Shaggy, and which I am also running on the UWB.

As far as I know, all of these setups used "early offset" A-arms; the offset is determined by the A-arm, not the hub. In 1987, the "late offset" A-arms extended the hub by an add'l ~20mm or so (don't know the exact figure off the top of my head). As a result, the angle of the strut housing had to change, and so the strut housing attachment changed to accommodate the more aggressive angle required for the wider offset. Also, from 87-onward, the spindle diameter was increased to from the ~31.7mm diameter used on the early cars (including the 86 951) to ~35mm. The larger spindle obviously improves strength while necessitating a larger hub, I presume to allow larger brake discs (although I don't know offhand what impact this might have had on the hub bore for the brake disc).

Regardless of the hub size, AFAIK, all late offset hubs utilize a disc with a hat the fit OVER the hub, making servicing of the brake disc much easier. Early offset setups require the hub to be removed.

It's also worth noting that you CAN use late offset spindles and hubs on an early offset A-arm as long as you use an adjustable camber plate to dial out the camber introduced by the more extreme angle noted above. It also helps to use the Ground Control strut housings (which do not have the eccentric adjustment of the OEM strut housings, and REQUIRE adjustable camber plates).

Here are three combinations that I know work:
  1. On the UWB, I have late offset alu A-arms with '86 951 spindles+hubs+Brembos+discs, with Ground Control strut housings and adjustable camber plates.
  2. On the club sport project, I have early offset alu A-arms with '93 968 spindles+hubs+Brembos+discs, with Sachs Sporting strut housings and an off brand adjustable camber plate that looks identical to the Ground Control units.
  3. I believe on Shaggy, Rasta is using '86 951 spindles+hubs+Brembos+discs+strut housings (not sure on his upper strut mount)
I believe the ONLY all-OEM configuration that will work on a narrow body car is to source everything from an early offset '86 951. You need the whole corner assembly: spindles+hubs+calipers+discs+strut housings.
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Dutch924-racer  



Joined: 23 Jul 2007
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PostPosted: Tue Aug 17, 2010 5:42 am    Post subject: Reply with quote

Ok,

I can do 4 things:

1) go for Boxster calipers (2x36mm, 2x40mm), on the orignal rotors. Only thing you need is the brackets and a modification to the brakeline.

2) go for Volvo 245 calipers (4x38mm) on standard rotors. Very cheap. Only need a brakline modification.

3) go for 951 setup (2x36mm, 2x38mm) will need to buy spindels, hubs, discs and calipers

4) go for 928 S4 calipers (2x36mm, 2x44mm), big problems finding the right hubs and discs. and you need 17 inch

I don't really see the benefit of the 951 calipers compared to the Boxtser The only thing is that the 951 discs 16mm larger.

The steel Volvo calipers are cheap but to heavy for my racer.

I will forget about the S4 calipers, to much work and they won't fit with my 16" wheels
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937 trackday car
Series 2 engine
951S turbo and intercooler
Fast road camshaft
Forge recirculation valve + boost controller


Last edited by Dutch924-racer on Tue Aug 17, 2010 6:00 am; edited 1 time in total
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Rasta Monsta  



Joined: 12 Jul 2006
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PostPosted: Tue Aug 17, 2010 5:53 am    Post subject: Reply with quote

951 disc is also much thicker, with larger vents, therefore presumably better thermal management.
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