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Improved cooling
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Broombroom  



Joined: 15 Aug 2007
Posts: 47
Location: UK

PostPosted: Sun Jun 13, 2010 9:16 am    Post subject: Improved cooling Reply with quote

Hi folks!

On my last trip to the Nurburgring while stuck in traffic and after 'enthusiastic' laps my S2 Turbo got warmer than I would have liked!

As it's a Toy for track days etc what is the best way to improve cooling? looking at my Dads 2.6 V6 Audi the rad has twin fans and looks beefier, would it fit?
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11733
Location: PacNW

PostPosted: Sun Jun 13, 2010 10:51 am    Post subject: Reply with quote

Do a search. . .changing two components (thermostat, radiator temp switch) you can easily change the operating range of your motor (assuming radiator is functioning properly. . .you can have it flushed when you have the system drained).
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Broombroom  



Joined: 15 Aug 2007
Posts: 47
Location: UK

PostPosted: Sun Jun 13, 2010 9:15 pm    Post subject: Reply with quote

Have you made any of the above/or other mods for your racing?
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Cedric  



Joined: 27 Aug 2004
Posts: 2809
Location: Sweden

PostPosted: Mon Jun 14, 2010 6:55 am    Post subject: Reply with quote

Check every part of your system, if your car is stock there is no need to modify something that worked great! I´ve been stuck in traffic in hot sun and the needled didnt move across the middle zone for 1.5 hour (then the traffic finally went better). I also been racing around both tracks and autocross courses without any problems, check that your fan is engaging correctly and that you have a clean radiator and that the thermostat works,
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Grenadiers  



Joined: 20 Feb 2007
Posts: 3222
Location: Nelson, WI & Prescott, AZ

PostPosted: Mon Jun 14, 2010 7:10 am    Post subject: Reply with quote

If you still have the a/c unit, turn it on high when hot. Works!
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ideola  



Joined: 01 Oct 2004
Posts: 15550
Location: Spring Lake MI

PostPosted: Mon Jun 14, 2010 7:58 am    Post subject: Reply with quote

I'd be surprised if your car doesn't already have dual fans. Does your car have air? If it does, and it's a track car, removing the A/C condenser will improve air flow thru the rad. In addition to the usual preventive maintenance items that Rasta mentioned (thermostat, fan switch, new coolant, radiator flush, and proper system bleed), there are a few other things you can do to optimize the performance of your cooling system.

Make sure your t-stat and fan switch are a matched pair, as there are at least two (and maybe three) different temp ranges. The OEM spec is an 87°C fan switch with a 92°C t-stat; the colder range is a 75° fan switch with a 82°C t-stat. You want to make sure you don't have the wrong combination, otherwise the fan and t-stat will either be fighting each other, or too far apart. (If interested, you can order all of the necessary bits from my website on my Kits by Repair Group page. Scroll down to see the cooling system stuff).

Here are some add'l links to ideas on how to improve the cooling system performance. The biggest opportunity on the 931 is improving coolant flow thru the head by removing the rear water flange and putting an equally sized connection there to tie into the cross over pipe. The OEM rear water flange is significantly smaller at the back of the head than the connection at the front, so this restricts flow at the rear of the head and causes 3 & 4 to heat up under hard driving.


Here are some threads on the topic:
http://www.924board.org/viewtopic.php?p=215309#215309
http://www.924board.org/viewtopic.php?p=218951#218951
http://www.924board.org/viewtopic.php?t=25444
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peterld  



Joined: 10 Dec 2006
Posts: 981
Location: Noosa Heads QLD Australia

PostPosted: Mon Jun 14, 2010 12:58 pm    Post subject: Reply with quote

Dan, am I right in thinking you were going to have some of these rear-of-head water outlets made as part of Ideola's Garage? And what did you do with heater and sender issues?
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Mon Jun 14, 2010 7:25 pm    Post subject: Reply with quote

Hadn't worked on duplicating these, but certainly could look into it.

For the UWB project, and probably also for the Club Sport project, I'm planning a heater delete, so there's no issue there. I haven't determined what to do on the Club Sport regarding the Thermo Time Switch (TTS) and Coolant Temp Switch, but on the UWB, the former is unnecessary, and the latter will be installed elsewhere using a standard GM type sensor and plugged into my ECU. On the Club Sport, I'm retaining CIS, so I have to figure out what to do yet.
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Last edited by ideola on Mon Jun 14, 2010 9:14 pm; edited 1 time in total
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Rich H  



Joined: 10 Jun 2007
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Location: Preston, Lancs, UK

PostPosted: Mon Jun 14, 2010 8:44 pm    Post subject: Reply with quote

AC is very rare on UK cars so miost likely a single fan.

Dan: Did you change the diameter of the water pipe down the side of the block too? From memory it's only a 1/2" bore.
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ideola  



Joined: 01 Oct 2004
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PostPosted: Mon Jun 14, 2010 9:07 pm    Post subject: Reply with quote

I haven't installed this yet, but the plan is to run a standard Samco water hose from rear to front. IIRC, the diameter is somewhere around 22mm-25mm, so I do plan to run a larger hose. This was all implemented and validated by Steve Bassington, I'm just copying his implementation.
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Rich H  



Joined: 10 Jun 2007
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PostPosted: Mon Jun 14, 2010 9:12 pm    Post subject: Reply with quote


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ideola  



Joined: 01 Oct 2004
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PostPosted: Mon Jun 14, 2010 9:15 pm    Post subject: Reply with quote

Rich H wrote:
AC is very rare on UK cars so miost likely a single fan.

If that is the case, then I would definitely look into installing a dual fan shroud setup from an A/C equipped car, as the add'l fan definitely helps with cooling.
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Broombroom  



Joined: 15 Aug 2007
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Location: UK

PostPosted: Mon Jun 14, 2010 10:55 pm    Post subject: Reply with quote

No Aircon I'm afraid!

Thanks Guys that's given me a few ideas!
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peterld  



Joined: 10 Dec 2006
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Location: Noosa Heads QLD Australia

PostPosted: Tue Jun 15, 2010 5:22 pm    Post subject: Reply with quote

Dan....heater delete...in Michigan!!! A brave soul indeed! What about windscreen demist - a necessity at any time of the year.
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Joes924Racer  



Joined: 03 Nov 2002
Posts: 11964
Location: Oregon, Denver Colorado native!

PostPosted: Wed Jun 16, 2010 1:24 am    Post subject: Reply with quote

Rich H wrote:


He should have double fans already.. gee dan no heat.. looking for a intertaining winter driving scheme..
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