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Anyone running a BIG VAlVE HEAD on a n/a?

 
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emoore924  



Joined: 13 Apr 2004
Posts: 2822

PostPosted: Fri Oct 16, 2009 1:15 am    Post subject: Anyone running a BIG VAlVE HEAD on a n/a? Reply with quote

If so, I'd love to know:

1) Did you cut the piston reliefs to accommodate the larger valves?

2) Are you running a high-lift cam? If so, which one, what's the lift and duration, and did that enter into your decision to cut or not to cut above?

3) Are you running stock compression pistons, meaning 8.5:1 USA, 9.3:1 euro, or something else?

4) Are you running a n/a or turbo big valve head?

5) What size valves did you use? Are they 44/37 or something else?

PM if you want to take the discussion offline.

Thanks!
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Slam  



Joined: 07 Jan 2005
Posts: 1690
Location: Wainwright, Alberta, Canada

PostPosted: Fri Oct 16, 2009 1:33 am    Post subject: Reply with quote

Check out all the posts by Chrenan. He did the big valve head and Euro comp pistons with a hotter cam, plus the Audi throttle body. I own the car now and was able to do a direct comparison with my stock 84 Euro 924. My 84 has a snappier throttle and I was able to keep up with my wife driving the big-valve car - to a point. In the upper end the big-valve car is faster, as that's when it comes onto the cam, and I think the emissions equipment between the two cars makes a big difference. The Euro has virtually none, while Chrenan kept the stock emissions on the big-valve car. We haven't lived with Chrenan's old car long enough to really get to know it, though. I think I'll remove the emissions controls from it, retune it and see if I can't squeeze a bit more from it. It's very good as it is, though. I'm impressed with what he did and I'm really happy with the car.
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!tom  



Joined: 28 Aug 2006
Posts: 1941
Location: Victoria, BC Canada

PostPosted: Fri Oct 16, 2009 1:45 am    Post subject: Reply with quote

I'm contemplating this too, so I'd like to see the discussion here.

The only one I'm aware of is Chrenan, who documented what he did extensively. However, he's sold his as he likes his 951 better, in spite of his review. Slam is the proud new owner.

Unfortunately, Chrenan had all the details of his modifications in his signature, which he has cleaned up since he no longer owns that car. I believe it was basically removing the cat, the valve job you're talking about, Euro pistons, Audi throttle body, and a Stage 1 cam, from memory.
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emoore924  



Joined: 13 Apr 2004
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PostPosted: Fri Oct 16, 2009 2:27 am    Post subject: Reply with quote

Hey thanks, yeah, I saw that but it didn't seem to address the reliefs + cam + compression question I had...
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Joes924Racer  



Joined: 03 Nov 2002
Posts: 11964
Location: Oregon, Denver Colorado native!

PostPosted: Fri Oct 16, 2009 3:13 am    Post subject: Reply with quote

slam you bought Chrenans car the yellow one with the nice seats and rollbar...i knew about the motor as i was pretty jealous when I found out.
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!tom  



Joined: 28 Aug 2006
Posts: 1941
Location: Victoria, BC Canada

PostPosted: Fri Oct 16, 2009 3:26 am    Post subject: Reply with quote

emoore924 wrote:
Hey thanks, yeah, I saw that but it didn't seem to address the reliefs + cam + compression question I had...


Well, it seems to.

Chrenan had no extra reliefs in the pistons, so the big valves changed the motor to an interferance design. Increasnig the size of the reliefs would decrease the compression ratio. Due to the closeness of the valve to the edge of the cylinder, I would wonder if there would be an issue increasing the size of the reliefs in order to clear the valve.

Cam question was answered (kind of -- you'll have to look up the specs yourself).

And, indeed, Chrenan completed his rebuild with Euro pistons, which did not contribute to the interferance issue. That was soley a consequence of the larger diameter valves.

I'm guessing the decision "not to cut" is that modifying the shape of the pistons was:

1) Outside what Chrenan was willing to do
2) Would lower the compression ratio, which was the opposite of Chrenan's objectives
3) May cause detonation issues with sharp corners in the combustion chamber

The only reason to increase the valve relief size in the pistons would be to make the motor non-interferance, which isn't a big deal, since Chrenan was willing to maintain his car by changing the cam belt at the same frequency as a 931 owner.
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Slam  



Joined: 07 Jan 2005
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Location: Wainwright, Alberta, Canada

PostPosted: Fri Oct 16, 2009 4:00 am    Post subject: Reply with quote

Considering how cheap timing belts for these cars are, I'll be changing it every spring.

Joe, I got the car sans the roll bar and seats, which was fine by me. I've got sports seats for it and the roll bar wasn't an issue. I got what I considered to be a fantastic deal, and to quote a buddy of mine when I told him about it, "It would be un-Christian not to!" Plus, Mand's birthday is just around the corner and I haven't bought her a car in a while.
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emoore924  



Joined: 13 Apr 2004
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PostPosted: Fri Oct 16, 2009 6:47 am    Post subject: Reply with quote

Quote:
...so the big valves changed the motor to an interferance design. Increasing the size of the reliefs would decrease the compression ratio...


Ya, interference, compression, retaining piston crown thickness, that's what I was trying to take into consideration in my decision. I just didn't see those topics being discussed in black & white and I didn't want to assume...

Do you know that it becomes an interference design? Intuition says it probably does but I don't know how to calculate that for sure. Doesn't it require combining the valve lift and duration from the cam profile, the piston height at some certain point in the rotation, and the relief diameter (will the valve fit if it gets into the relief) to know?


Last edited by emoore924 on Fri Oct 16, 2009 6:54 am; edited 1 time in total
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ideola  



Joined: 01 Oct 2004
Posts: 15550
Location: Spring Lake MI

PostPosted: Fri Oct 16, 2009 6:53 am    Post subject: Reply with quote

Based on the fact that there are reliefs in the NA pistons, and based on the fact that the valves in the EMW head are 4mm bigger, I would say that alone would make it an interference design. Valve reliefs are usually cut very specifically for the valves, and I doubt that they would accommodate an add'l 4mm of diameter.
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emoore924  



Joined: 13 Apr 2004
Posts: 2822

PostPosted: Fri Oct 16, 2009 6:57 am    Post subject: Reply with quote

Ok, ya, my duh. I think I'm using the wrong terminology.

Let me ask a different way...

How do i figure out whether the valves will or won't hit the pistons given a certain piston configuration, cam profile, valve stem length, stroke and valve head diameter...?
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Fri Oct 16, 2009 7:21 am    Post subject: Reply with quote

Modelling clay?

Seriously, I'm sure there's a mathematical formula, but I don't know what it is
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Vince Ponz  



Joined: 02 Nov 2002
Posts: 3581
Location: Florida

PostPosted: Fri Oct 16, 2009 7:38 am    Post subject: Reply with quote

I have a great mechanic in LI who made all the upgrades on all my cars. Need his number?
He is a Porsche mechanic full time here in LI. He is fanatical about cleanliness and doing the right thing.
He did all the work on my track car as well as the others........all 8 of them.
He also worked for Autosport in LI.
Let me know.
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