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return fuel line, need help

 
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masterdave  



Joined: 10 Dec 2008
Posts: 183
Location: Harrison NY

PostPosted: Tue Aug 04, 2009 2:07 am    Post subject: return fuel line, need help Reply with quote

i have been replacing all the fuel lines on my car except the prime one as that appears to have been replaced right before i got the car. i am on the last line. The return line that comes off the fuel rail and runs underneath the car back to the tank. the line snakes over the rear suspension and the differential. it seems impossible to take out has any one done this orhave any advice on doing it.

88' 924s
thanks
dave
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Portporschedon  



Joined: 10 Aug 2006
Posts: 34
Location: West coast of Scotland

PostPosted: Wed Aug 05, 2009 2:12 pm    Post subject: Reply with quote

I haven't done it yet, but I've looked at it and I reckon you will need to drop the transmission.
Maybe not completely, but enough for access.
I am sure there is a thread where someone describes cutting an access hole through the rear floor.

Try "search", something will come up.

Don
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Dolomite 1986 924S - Coming to the end of a 4 year refurbishment.


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masterdave  



Joined: 10 Dec 2008
Posts: 183
Location: Harrison NY

PostPosted: Wed Aug 05, 2009 3:36 pm    Post subject: Reply with quote

i had hoped it would not come to that, the problem seems to be the rear suspension more than any thing the line seems to disappear behind that cross bar the suspension runs over if i can get it over that i can get pull it over the transmission no problem.
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Smoothie  



Joined: 01 Jan 2003
Posts: 8032
Location: DE (the one near MD, PA, NJ)

PostPosted: Wed Aug 05, 2009 10:25 pm    Post subject: Reply with quote

Can you attach the new line to the old (with a barbed splice fitting, or by slipping a smaller tight-fitting hose inside to hold them together)? Then use the old line to pull the new one into place...
[Scratch that nonsense - I was thinking rubber lines. Of course they're rigid metal..]
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"..it's made in Germany. You know the Germans always make good stuff."


'82 924T, US version, dark green metallic, 5 speed Audi 016G gearbox


Last edited by Smoothie on Thu Aug 06, 2009 11:37 am; edited 1 time in total
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ic932  



Joined: 11 Feb 2005
Posts: 1104
Location: UK

PostPosted: Thu Aug 06, 2009 8:37 am    Post subject: Reply with quote

I use compression fittings to cut out an replace corroded sections. IIRC the olive sizes are 8mm & 10mm. It easily handles the pressure.
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masterdave  



Joined: 10 Dec 2008
Posts: 183
Location: Harrison NY

PostPosted: Thu Aug 06, 2009 3:41 pm    Post subject: Reply with quote

i have already ordered the new line and its on its way, well ive been waiting about a week now, its more getting the line on and of that i was worried about.
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ic932  



Joined: 11 Feb 2005
Posts: 1104
Location: UK

PostPosted: Fri Aug 07, 2009 5:30 am    Post subject: Reply with quote

That's the more sensible option I guess. Lowering the rear suspension beam isn't that bad. Just check that the mounts are worth re-using NOW incase you need to order them.

And while you are in there.....get those bars replaced, 30mm will do!
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masterdave  



Joined: 10 Dec 2008
Posts: 183
Location: Harrison NY

PostPosted: Fri Aug 07, 2009 3:54 pm    Post subject: Reply with quote

ic932 you seem like you have done this before, which bars are you referring too, and which mounts are they rubber or metal, i have a feeling they will need to be replaced as they car was miss treated until i got it, and was the reason of it coming in to my possession in the first place.
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masterdave  



Joined: 10 Dec 2008
Posts: 183
Location: Harrison NY

PostPosted: Fri Aug 07, 2009 4:04 pm    Post subject: Reply with quote

any one with tips on dropping the rear suspension they would be much appreciated, pics are always great.
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