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TurboBullet
Joined: 08 Feb 2009 Posts: 64 Location: Southern NJ
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Posted: Sat May 23, 2009 9:45 am Post subject: Help... Car won't start! |
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| went to work and it started up and drove perfectly, came out and the car cranks but wont start. what are the possible problems with these cars? I come from more modern fuel injection systems that tell you via OBD what is wrong with them... some info i put in a new fuel pump and filter, and an entirely new ignition system a few months ago. i also checked all the fuses and found no blown ones. any HELP is appreciated! |
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!tom

Joined: 28 Aug 2006 Posts: 1941 Location: Victoria, BC Canada
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Posted: Sat May 23, 2009 9:52 am Post subject: |
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Does the fuel pump run when you're trying to start?
Depending on the car (who's vital information is missing in your post -- it is encouraged to put it in your signature so others can help easily) the pump should prime the system when you turn the key, or will operate when the air metering plate is deflected due to the induction when cranking.
I'd assume from your handle that you've got the type that primes when you turn the key.
This is the first place to look, and a likely culprit is either a failed fuel pump relay, or poor contacts between the relay and its socket. _________________ 78 924 NA
5-lug |
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TurboBullet
Joined: 08 Feb 2009 Posts: 64 Location: Southern NJ
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Posted: Sat May 23, 2009 10:23 am Post subject: |
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| !tom wrote: | Does the fuel pump run when you're trying to start?
Depending on the car (who's vital information is missing in your post -- it is encouraged to put it in your signature so others can help easily) the pump should prime the system when you turn the key, or will operate when the air metering plate is deflected due to the induction when cranking.
I'd assume from your handle that you've got the type that primes when you turn the key.
This is the first place to look, and a likely culprit is either a failed fuel pump relay, or poor contacts between the relay and its socket. |
its an 87 924s with the 2.5l engine, i just recently put in a walbro direct fit 255lph pump(preparing to turbo the car) and no there is definitely no fuel pump priming. does anyone know which is the fuel pump relay? also can you use a standard relay or do you need a porsche specific part? |
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michi924

Joined: 22 May 2007 Posts: 163 Location: Pontevedra, Spain
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Posted: Sun May 24, 2009 8:18 am Post subject: |
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I would check the DME relay and the crankshaft sensors. _________________ Porsche 924 NA Euro. |
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gohim
Joined: 02 Nov 2002 Posts: 4459 Location: Rialto, CA
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Posted: Sun May 24, 2009 4:17 pm Post subject: |
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Can I ask how you expect to sucessfully add a turbo to a Porsche 2.5L engine, when you don't know how it works?
What do you expect to accomplish, and how do you plan to install the turbo without destroying the engine if you don't have any knowledge of how the engine, fuel system or ignition work? |
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TurboBullet
Joined: 08 Feb 2009 Posts: 64 Location: Southern NJ
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Posted: Mon May 25, 2009 12:33 am Post subject: |
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| gohim wrote: | Can I ask how you expect to sucessfully add a turbo to a Porsche 2.5L engine, when you don't know how it works?
What do you expect to accomplish, and how do you plan to install the turbo without destroying the engine if you don't have any knowledge of how the engine, fuel system or ignition work? |
dont have any "Knowledge" how it works? LOL I was just asking where the relays were as the haynes manual does not tell you.I did some searching and found a relay schematic and resoldered the relay to get the car running again. My point was I am not used to dealing with such a useless service manual and archaic engine management system that provides no sensor feedback and whats wrong with drawing on a dedicated webforum with over 20 yrs experience in dealing with issues relating to my car???
ANYWAY about my KNOWLEDGE LEVEL. I have done R&D for several aftermarket tuning companies developing forced induction systems(turbo,twincharge, intercooling), and tune the piggybacks, standalones and flash programming. I was written up in the GM ecotec build book as the person to tune(piggyback) the engines prior to the release of the direct flash and they (GM) sent me "tuner" vehicles to get running for SEMA. I have successfully designed, raced and tuned turbo systems for the audi s4, Dodge SRT-4,Mitsi EVO, Subaru WRX, Pontiac Solstice. Twincharger systems for the Mini Cooper S, Cobalt ss/Ion Redline and I'm currently working on the BMW 335i-135i big turbo system. My cars have been featured in Sport Compact car magazine, the ultimate street car challenge and covered on European Car Magazine and my S4 was for a long time the fastest S4 in the world and is also featured in the Forza2 Motorsport video game(AWE Silverbullet). What I am saying is with all of this EXPERIENCE I am not above asking for help from those that have more experience in a certain chassis than myself. Thats how you build a "KNOWLEDGE" base
How am I going to tune the 87 924s? well its getting done in stages right now I am building the turbo system on my spare 944 turbo engine, custom fabricating the exhaust manifold, air to water intercooler/ intake manifold. I am building the 944 turbo engine using wiseco pistons, crower rods and balance shaft delete and solid lifters thru lindsey racing. For tuning I am using my own proprietary piggyback clamping off the factory sensors at stock levels(allowing the car to maintain stock driveability) and then adding a secondary rail(4 direct port injectors) to the custom intake manifold, using sensors from my PLX gauge(wideband ,3 bar map, engine temp etc as well as some factory sensors) I will be able to PROPERLY tune the car with feedback data from a number of sensors.
heres some pics of some of the cars I owned and tuned...
AWE Silverbullet-custom fabrication and retuned via speed density deleting the mass air meter...
me retuning the car prior to racing at altitude at LACR(drag race and willow springs road course) Friend and American Lemans series driver Chad Block looks on...
Dyno graph of the Mini Cooper S twincharge(turbo feeding supercharger) kit I developed for Helix...
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gohim
Joined: 02 Nov 2002 Posts: 4459 Location: Rialto, CA
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Posted: Mon May 25, 2009 7:11 am Post subject: |
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Well...
You got that right. The Hayness 944 Service Manual is not a service manual at all. It's a $20 book telling the owner to take the car to a mechanic or dealer for service.
And by the way. DO NOT TRUST THE HAYNES MANUAL FOR ANY TORQUE SPECS.
There are numerous errors which will drive you crazy with fasteners that strip or break off long before to arrive at spec.
You need the Porsche Spec Books for the 924S, 944, and 951 for quick reference to fluids, flows, torque, clearances, etc...
You need a current (6 volume) Porsche 944 Factory Workshop Service Manual WITH 951 Volume to get the rest of the information you may need.
OLD SCHOOL cars are easier to build, rebuild, maintain, and troubleshoot, than "Newer" designs with heavy electronics. Engines are engines, if you understand how a basic engine works, you can fix any engine, regardless of the level of electronics present. People who depend on OBD electronics for diagnosis to repair are Parts Changers, Not Mechanics.
That being said, Good Luck with your project. Looks like you are already moving in the right direction by using 951 core motor. I was going to suggest starting with a 951 engine, since altering a 944 engine for a turbo would cost more than buying a 951 core motor to base a project on.
Be aware that there are a ton of other parts that Porsche changed when they built the 951. While you may choose to go aftermarket for upgrade parts, looking at what Porsche did will give you an idea of what you need to do.
The DME relay is the one that I suspect you had to repair. Most all experienced 2.5L Porsche engine owners carry a known good spare DME relay in the glove box to help prevent getting stranded, and when your engine does not start, is a good place to begin looking. |
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wasapyt

Joined: 17 May 2009 Posts: 26 Location: Lemoore California
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Posted: Mon May 25, 2009 12:36 pm Post subject: |
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DAmm turbobullet u totally owned gohim lol i laughed after the secound paragraph sorry gohim but .. YOU JUSS GOT PWNED _________________ 1978 924 n/a |
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Chrenan

Joined: 15 Jan 2003 Posts: 3903 Location: Canada
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Posted: Tue May 26, 2009 12:53 am Post subject: |
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Wow, another new guy feels the need to compare appendage length after being dressed down by Gohim, we've never seen this before.
This seems like a good opportunity to remind everyone how important I am. Here is a Formula 1 engine I developed:
 _________________ 1987 951 - M193 Version for Japan |
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rkn

Joined: 01 Apr 2007 Posts: 176 Location: Copenhagen
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Posted: Tue May 26, 2009 3:36 am Post subject: |
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well played chrenan  _________________ 1980 924NA ROW |
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TurboBullet
Joined: 08 Feb 2009 Posts: 64 Location: Southern NJ
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Posted: Tue May 26, 2009 5:22 am Post subject: |
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| rkn wrote: | well played chrenan  |
yeah I laughed... RKN where in copenhagen do you live? I lived in Hillerod in college during a foreign study program, I really miss DK but have several friends I still keep in touch with... _________________ 87 Porshe 924s custom widebody |
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gohim
Joined: 02 Nov 2002 Posts: 4459 Location: Rialto, CA
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Posted: Tue May 26, 2009 5:48 am Post subject: |
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Chrenan
When will we see the 924 conversion kit? |
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Chrenan

Joined: 15 Jan 2003 Posts: 3903 Location: Canada
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Posted: Tue May 26, 2009 5:55 am Post subject: |
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I'm working on it right now. I don't want to call it a "conversion kit" until all the development work is done. But, needless to say, once it is ready the members here will be able to get a very strong home-grown kit for a reasonable price. I'm working off board at the moment with a few former members who know the world of big power engines better than anyone. Luckily for us, they don't hold a grudge for being chased off. Trust me, this can't go wrong. _________________ 1987 951 - M193 Version for Japan |
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gohim
Joined: 02 Nov 2002 Posts: 4459 Location: Rialto, CA
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Posted: Tue May 26, 2009 6:11 am Post subject: |
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Do you have someone from Automobile Atlanta working with you?
AA seems to be the master at getting people to pay for products that don't exisit. Maybe they can be a consulant?
Will it be OBDII, or CAN? |
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Chrenan

Joined: 15 Jan 2003 Posts: 3903 Location: Canada
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Posted: Tue May 26, 2009 6:36 am Post subject: |
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Automobile Atlanta and Motor Meister will be key players in distribution and installation.
For my money, OBDII is the only way to go. If it ain't in a code, it ain't happening. _________________ 1987 951 - M193 Version for Japan |
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