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What is is the maximum CFM for a Series I K26 turbo?

 
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ideola  



Joined: 01 Oct 2004
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PostPosted: Tue Aug 07, 2007 4:46 am    Post subject: What is is the maximum CFM for a Series I K26 turbo? Reply with quote

I've read thru a bunch of the KKK/K26 posts, and even looked at the compressor maps...but I have no idea how to interpret them...and I can't seem to find anything that notes the CFM produced by the K26.

I've read elsewhere that a turbo needs to produce ~150 CFM for every 100HP produced by the engine. So for my stroked, overbored, overboosted wide body project, I'd like to target north of 300HP, which would require 450+ CFM. Anybody know if the Series I K26 can produce that CFM? Otherwise, I may be looking at a K28 hybrid.

On that note, are all K28's compatible with the K26? Is it just a matter of getting the compressor housing, and rebuilding the K26 unit with the K28 hotside? I looked at Raceboy's post on the subject, but there weren't alot of part number / details provided there.

TIA
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-nick  



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PostPosted: Tue Aug 07, 2007 6:09 am    Post subject: Reply with quote

I can all but guarantee the stock k26 won't support 300hp. I still need to check into the details of what Majestic did to my k26. I can see that the compressor side is extrude honed. I imagine they changed out the compressor wheel also. At least I hope so as part of the $800 rebuild+upgrade...

I think a k28 is overkill for anything except very large and peaky dyno numbers. I believe some of the 951 folks are cracking over 300rwhp with the k27/6 which would deliver much more usable power. I would look to that first. There are a couple different k27 compressor wheels to choose from though, so do some research.

ps- you'll have to leave the hotside stock, it's the compressor side that allows for upgrades
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Tue Aug 21, 2007 5:09 pm    Post subject: Reply with quote

So I've been doing some research, aided greatly by my brand spanking new copy of Corky Bell (thanks to my lovely wife, who bought it for me for my b-day!). I've found some compressor maps, and looking at the formulas in Mr. Bell's book, there is no way the K26 stock setup (SI or SII) will achieve the power output I want with any degree of efficiency. So, I need to build a hybrid.

However, I'm not clear on how to actually complete a hybrid K27/K26 setup. The stock 931 K26 setup has the intake additional plumbing and the housing for the compression spring & piston (what is the function of that mechanism, anyway???). The K27 units don't have all that stuff, so how do you take a K27 with all the missing stuff and hook it up? From looking at photos of K27 cold side housings, I suppose one could put together a tube with silicone elbows that would go from the air box to the turbo, but what about that compression spring and piston business?

Also, will any K27 pretty much bolt on? So, I could use a K27 from a 930? or an Audi? Still looking into the differences between the K27 7006 and 7200...
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Rasta Monsta  



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PostPosted: Tue Aug 21, 2007 5:41 pm    Post subject: Reply with quote

I don't believe the K27 shares our unit's 3 bolt flange. The piston, etc, is a recirc valve that keeps the compressor from stalling when the throttle slams shut. Other apps have different approaches to this problem, but CIS doesn't like metered air venting to the atmosphere.
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ideola  



Joined: 01 Oct 2004
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PostPosted: Tue Aug 21, 2007 5:48 pm    Post subject: Reply with quote

Rasta Monsta wrote:
I don't believe the K27 shares our unit's 3 bolt flange.

Not a problem since the plan is to use the K26 hot side (where the 3-bolt flange is) with a K27 cold side. Hence, a K26/K27 hybrid. Note that this has been done by a couple of folks here on the board (sequential, who is now BANNED , and Raceboy, who put together a K26/K28 hybrid).

So, considering it can be done...how would one go about re-engineering the recirc valve functionality with a K27 cold side????
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Cedric  



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PostPosted: Tue Aug 21, 2007 6:31 pm    Post subject: Reply with quote

Can this be an option ? Itīs a nice solution to be able to use more modern turbos. There happened a lot on turbocharging in the last 30years


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bass gt  



Joined: 02 Dec 2004
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PostPosted: Tue Aug 21, 2007 7:47 pm    Post subject: Reply with quote

ideola wrote:
Rasta Monsta wrote:
I don't believe the K27 shares our unit's 3 bolt flange.

Not a problem since the plan is to use the K26 hot side (where the 3-bolt flange is) with a K27 cold side. Hence, a K26/K27 hybrid. Note that this has been done by a couple of folks here on the board (sequential, who is now BANNED , and Raceboy, who put together a K26/K28 hybrid).

So, considering it can be done...how would one go about re-engineering the recirc valve functionality with a K27 cold side????


It's easier than you think. There are plenty of dual piston diverter valves, from Bailey for example, that are made specifically for CIS type systems.
Anotheer thing. If you want 300+ bhp, get a garrett GT series turbo mated onto the S1/S2 KKK turbine. This will produce all the power you need, without having to re-engineer the turbo flange. The KKK turbine is good for 350+ but the compressor lets it down. Mate it to the correct compressor, and you're good to go.
This is what i have done to mine, although i have possible a too small a comressor, as my race series limits me to 250BHP. However, with a bigger comp, the boost delivery would be very nice and linear. My KKK/GT hybrid pumps a steady 1.4 bar at 100 deg C. More than enough to make 300+.
However, my next project involves relocating the turbo, and installing a full GT series unit, forward of the engine. I'm going to use a litle GT2560R, which is ideal for 250-300 BHP.
BTW, go to the Garrett site. There is a very good technical section which explains how to interpret the maps and how to calculate your CFM and fueling values

Good Luck,

Steve
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ideola  



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PostPosted: Tue Aug 21, 2007 11:49 pm    Post subject: Reply with quote

bass gt wrote:
It's easier than you think. There are plenty of dual piston diverter valves, from Bailey for example, that are made specifically for CIS type systems.

Excellent, Steve, thanks for the pointer! I'll chase it down. In the meantime, it would be extremely helpful to see some photos or diagrams so that I can visualize how an aftermarket setup would be installed. In particular, on the stock unit, the cold air inlet and the cold air outlet have a passage that is plumbed thru the recirc valve...How is this duplicated on an aftermarket setup? Would it simply be a matter of tee-ing off of the custom silicone or hard-pipe tubes I would have to implement and plumbing the recirc valve between them? Also, the stock recirc valve has that funky elbow which plumbs back into the breather (I think, can't remember precisely)...do aftermarket varieties accomodate that design?

Regarding the Garrett GT hybrid, how exactly is this achieved? Does the Garrett compressor housing just bolt onto the stock K26 hot side, or is there some modification/fabrication involved? Again, pix or more details would be helpful. K27 housings seem to be findable, and I believe they are a direct bolt-on. Looking at the K27 compressor maps, there's no question they would produce plenty of pressure and CFM for my application, so they seem to be the path of least resistance right now...

Thx for the pointer to the Garrett site...it will be interesting to compare their info with the KKK maps I've been able to glean...
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bass gt  



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PostPosted: Wed Aug 22, 2007 2:22 am    Post subject: Reply with quote

Q. With the changing of the turbo, are you keeping the CIS or going EFI?? I don't think the CIS will support the HP you want, so EFI is the smartest route. Then the BOV operation becomes a moot poit, as the air is no longer metered, it can't go rich.
As for the turbo, it is a series 2 turbine, mated to a 30 series centre section, and a 28 series compressor. Bit of a frankenstein, but it works.
Not cheap to do, but when you facor in the ease of keeping the original manifold ect, it works out OK.
If you have any questions, drop a line to Turbo Dynamics in the UK. hey built my unit, and might be able to give you some ideas.

Steve
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ideola  



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PostPosted: Wed Aug 22, 2007 2:40 am    Post subject: Reply with quote

bass gt wrote:
Q. With the changing of the turbo, are you keeping the CIS or going EFI?? I don't think the CIS will support the HP you want, so EFI is the smartest route.


For Stage 1 build, I am retaining the CIS...just too many variables at once to introduce EFI upon initial rebuild. I agree, CIS may not be able to keep up with fuel requirements. But my plan is to very slowly increase boost levels during an extended tuning process so as not to blow anything up. I've got too much invested in this thing (out of my own pocket, no sponsors for me!) to break anything. Stage 1 probably will not see full boost levels or final HP numbers...everything will be carefully controlled.

Stage 2 build will involve replacing the entire fuel delivery setup (i.e. fuel cell, fuel pump, EFI, DIS, megasquirt, etc.) once the basic setup is ironed out and performing well.

In the interim, Stage 1.5 will be to modify the CIS to deliver extra fuel. I already have some workable scenarios, but I'm not disclosing those until I get a little further into the engine build I still have internals at different job shops (rods, heads, intake, etc.) so no point in getting too far ahead of myself.

Thanks again for the pointer to Turbo Dynamics...I'll drop them a line.
Cheers!
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bass gt  



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PostPosted: Wed Aug 22, 2007 3:09 am    Post subject: Reply with quote

OK,

So if you are keeping the CIS,you need to vent the intake air from behind the throttle plate, back into the air intake system, but between the fuel head outlet and the turbo inlet. Tricky, but not impossible.
FWIW, and i guess you know this already, but may i offer a bit of advice??
In terms of cost and developement time, i think you would be much better to go over to EFI once you start upping the boost. EFI offers so much more in terms of reliability and control. If the CIS starts to lean out, you will have no idea until you are looking at a big engine rebuild.
I would use the CIS to run the motor in, just on stock settings, and start getting the componenets together for the EFI.
The CIS fuel pump is plenty man enough for the job, but the rest will not work. Much better to prove the motor is basically good, and then change over in one step. Much less painful and costly. The last thing you need is to bang the motor on a trial CIS system.
Just my 10 pence worth you understand

Steve
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Rasta Monsta  



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PostPosted: Wed Aug 22, 2007 3:26 am    Post subject: Reply with quote

BTW, the "funky" elbow goes to the intake manifold. . .that's where the vaccuum comes from that operates the valve. I would think you would need to be careful about venting boost into the tubing between the metering plate and the turbo inlet, as the metering place (and hence, mixture) could be effected by the pressure. If that were the best way to go, Porsche might have used an external BOV instead of that expensive casting.

Your time may be better spent tuning your EFI setup. . .
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ideola  



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PostPosted: Wed Aug 22, 2007 3:31 am    Post subject: Reply with quote

bass gt wrote:
I would use the CIS to run the motor in, just on stock settings, and start getting the componenets together for the EFI.

Slight variation on my theme, but advice well worth listening to! That was essentially my plan, although I was considering upping boost just a bit beyond stock, say in the 10-12 psi range, since we know that is relatively safe on an otherwise stock CIS configuration.
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