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924 NA race header design
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924RACR  



Joined: 29 Jul 2001
Posts: 9130
Location: Royal Oak, MI, USA

PostPosted: Tue Jan 25, 2022 6:16 am    Post subject: Reply with quote

Cedric - maybe, if you have or can dig up some of that raw data for the sims, we can use it for others going forward... once we know what those parameters are!

Maybe if Chuck can provide his specs (or intended specs) for cams, we can wrap that into simulation, try one or two different header options. My fabricator has both the MSDS and Stahl headers, and so can provide those measurements when he has a moment, feed those in and use as a starting point...

Also, Chuck - since you have a dyno, just need a location - any thought to setting it up somewhere else, like at Hayes's place?? Though I understand your point about real-world data - just the simplicity of trying something out without a full install etc...
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Cedric  



Joined: 27 Aug 2004
Posts: 2830
Location: Sweden

PostPosted: Tue Jan 25, 2022 7:05 am    Post subject: Reply with quote

924RACR wrote:
Cedric - maybe, if you have or can dig up some of that raw data for the sims, we can use it for others going forward... once we know what those parameters are!

Maybe if Chuck can provide his specs (or intended specs) for cams, we can wrap that into simulation, try one or two different header options. My fabricator has both the MSDS and Stahl headers, and so can provide those measurements when he has a moment, feed those in and use as a starting point...

Also, Chuck - since you have a dyno, just need a location - any thought to setting it up somewhere else, like at Hayes's place?? Though I understand your point about real-world data - just the simplicity of trying something out without a full install etc...


A friend of mine could easily run some simulations with that model for me, I just need details to make it better. The better the data the better the output of course.

Best would be:
Port flow data
Cam data, best would be fully measured lobes (lift/degree)
Detailed geometry, of the intake and exhaust manifold (current) , the more the better but also compression ratio, coolant temps etc
Also any airbox, intake tract or full exhaust system can be included, preferably
Target rpm range is of courses a must have

When the model is set up and seems to give reasonable results then its easy to run hundreds and even thousands of variations to find the best alternative.
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MikeJinCO  



Joined: 08 Jun 2010
Posts: 1248
Location: Maysville, Colorado

PostPosted: Tue Jan 25, 2022 11:13 am    Post subject: Reply with quote

Count me in also. I'm too far away to be much help but can make a contribution for dyno time. Probably should contact Hayes Lewis to see if he has some base line dyno data for an Hp motor.
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924RACR  



Joined: 29 Jul 2001
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Location: Royal Oak, MI, USA

PostPosted: Tue Jan 25, 2022 10:34 pm    Post subject: Reply with quote

May be options for setting up that dyno elsewhere; that said, if we can do most of the development in simulation, then verify on dyno - maybe then chassis dyno and track will suffice...

Talked to Hayes last night, he thinks he could well have much of the engine data needed for sim...
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Mike9311  



Joined: 14 Dec 2004
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Location: Chicago-ish

PostPosted: Wed Jan 26, 2022 12:31 am    Post subject: Reply with quote

Is your head stock or ported? I am willing to donate as well. Hate that I missed that head flow 'pool' years back
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924RACR  



Joined: 29 Jul 2001
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Location: Royal Oak, MI, USA

PostPosted: Wed Jan 26, 2022 1:34 am    Post subject: Reply with quote

For HP Limit Prep aka Level 2, we are only allowed port-matching within 1" of the mating surface - same as IT prep.
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Vaughan Scott
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Cedric  



Joined: 27 Aug 2004
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PostPosted: Wed Jan 26, 2022 2:43 am    Post subject: Reply with quote

So you can only work the port at 25mm from the surface gasket and inwards? What cam do you run? I ran many exhaust man simulations on the standard car, and it was very hard to find much with the standard cam, ports and intake, just a very few hp if i remember correctly, if even that. Its a bit hard to fully take advantage of the tuned scavenging effect when there is so little overlap to work with. The std manifold isnt that bad either, with the cam and intake length available in standard form. But vetter port data for my model would be very nice to have. Maybe i took it from an old magazine.
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924RACR  



Joined: 29 Jul 2001
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Location: Royal Oak, MI, USA

PostPosted: Wed Jan 26, 2022 3:33 am    Post subject: Reply with quote

So in the IT trim we've been running - yeah, stock cam, we can bump the timing a little bit that's all.

For the HP trim, cams can be done, so Chuck is working on that as I understand...
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Fifty50Plus  



Joined: 28 Feb 2008
Posts: 1425
Location: Washington DC area

PostPosted: Wed Jan 26, 2022 4:14 am    Post subject: Reply with quote

Actually, I just got a call from Hayes saying that his chassis dyno shop has room for my engine dyno if I'm willing to loan it to them. I'm leaning in that direction since I'm too busy with customer 356 and 911 engines to devote any time to setting the Stuska up. Since this is sounding like a great collaborative effort, I'm in. I haven't told Hayes okay yet so maybe he will see it here.

As for cams, Hayes is the focal point with Dema Elgin for the cam that he has and the one made for me. Dema would like a bunch more used but good 924 cams in order to fill his oven after he grinds them. I'm headed out to my shop shortly to see how many good ones I can provide. I would like at least one more for myself, Matti Vilkillen (a local racer friend of Hayes and myself) wants one (building an H Prod 924), Ed Moore wants one plus probably Hayes. How many others on this thread want one?
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924RACR  



Joined: 29 Jul 2001
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PostPosted: Wed Jan 26, 2022 7:18 am    Post subject: Reply with quote

Yeah, I got cams, and getting in on the Elgin buy sounds good to me. Just have to dig 'em out of the stack and box/ship.

Any guidelines on what is a good useable core?
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Fifty50Plus  



Joined: 28 Feb 2008
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Location: Washington DC area

PostPosted: Wed Jan 26, 2022 8:16 am    Post subject: Reply with quote

I just looked in my stash and have 3 NAs, two with no obvious wear or pitting on the lobes & one with several lobes obviously pitted and worn down. I also found another NA cam that is marked Elgin (lobes aren't as pronounced as the new Elgin H-Prod cam) but it has been turned down and widened. Hmmmm...I wonder when/where this came from.
I also have three NA engines that haven't been taken apart yet so I might have some other good cam cores.
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MikeJinCO  



Joined: 08 Jun 2010
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PostPosted: Thu Jan 27, 2022 2:57 pm    Post subject: Reply with quote

Is somebody doing a group buy on the new Elgin cam? I'd like in I have one good core.
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Fifty50Plus  



Joined: 28 Feb 2008
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Location: Washington DC area

PostPosted: Fri Jan 28, 2022 2:48 am    Post subject: Reply with quote

Mike,
Hayes worked with Demi Elgin to develop an H-Prod cam for his Runoffs effort last fall. So far there are 2 cams but a bunch of us want some more. Demi grinds the core cams and then heat treats them in an oven. He told us that he'd like enough cams to fill his oven (unknown quantity) if we ask for more to be ground. So far we have at least 4 folks that want at least one. If you want one. look for a good core in your stash and let us (Hayes) know that you are in.
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MikeJinCO  



Joined: 08 Jun 2010
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Location: Maysville, Colorado

PostPosted: Fri Jan 28, 2022 3:51 am    Post subject: Reply with quote

I'm in, emailed Hayes. With JE now being 10-12 weeks out and 12-1 87mm pistons not on order yet I predicting July for my 931 based motor.I
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hayeslewis  



Joined: 21 Aug 2011
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Location: Alexandria, VA

PostPosted: Fri Feb 11, 2022 8:31 am    Post subject: engine sim data Reply with quote

If any one wants to run a sim on the engine here's some data on the Elgin cam and the stock head. At the .010 intake and .012" exhaust gross lift is .415 and .413

I don't know why these photo links wont work but the cam and head flow data is pictured

https://www.amazon.com/photos/shared/YIL7WIiIQSuSOjNmBXLmJA.vbYKeTtDdiFVWfPS8JAX_h

https://www.amazon.com/photos/shared/Ajqwq_MiQRGSosk3rZC8nQ.Y2cpw73F4tOJRuQjPxhkq9

I ran this data on Desktop Dyno5 and got some interesting results. The program thinks the throttle body is the restriction (at least with this cam)
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