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1.8 turbo swap into tube chassis 924 gtr
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morghen  



Joined: 21 Jan 2005
Posts: 9095
Location: Romania

PostPosted: Thu Feb 18, 2021 1:05 am    Post subject: Reply with quote

If he's going to use a 944 style aluminium torque, perhaps since he's going to use a VW 1.8t..a VW gearbox would also be an interesting option if those gearboxes hold and offer the ratios he needs/wants.

Cheeky me pushing for that coupler i designed to be used
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MikeJinCO  



Joined: 08 Jun 2010
Posts: 1245
Location: Maysville, Colorado

PostPosted: Thu Feb 18, 2021 1:17 am    Post subject: Reply with quote

Ok, I'll change my tune. If space and finances not an issue save all the original pieces so that the next owner can spend $150K turning it into a museum piece. Find a donor 931 and rebuild everything. There are several tranny specialists who post on Pelican Parts Board, Rebuilding torque tubes appear to be more a pain to do than difficult and drop in either a 1.8t or build a modern 931 motor using US head components and ACM followers, rods, pistons along with modern ignition controls(Mittlemotor?) and fuel injection and the duplex cooling system that GTR's used tuned to a reliable HP and have a great time. That leaves a good base for a future restoration and provides a great ride. Yes, I left out a lot of details like turbo, clutch, etc.

Like I said before, trying to change the transmission just opens up another big bag of worms.
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'67 MG Midget Dp
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11733
Location: PacNW

PostPosted: Thu Feb 18, 2021 2:37 am    Post subject: Reply with quote

Well, I only advocated selling the GTR box because Scott does not want to hurt or repair it. Therefore, it isn't useful.

The g31 boxes are plenty strong for this application. The original engine is already gone, so if the car is only for enjoyment, seemed like a practical solution to me.
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  • WeiBe (1987 924S 2.5t) - 931 S3
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Scott Sanda  



Joined: 10 Jan 2006
Posts: 68

PostPosted: Fri Feb 19, 2021 1:50 am    Post subject: Reply with quote

Love all the discussion!

I have enough 924 motor parts to build up at least 2 complete engines. What i don't have is any of the original turbo bits and pieces, etc.

So the idea of building a "modern" Audi 100 truck based turbo motor is intriguing and possible, but even with new tech applied, the cars had a lot of issues.

head lifting being one of them. Peter Dawe told me they used to actually machine the heads and use an extended sleeve that went into the head with a O ring seal.

He also told me they ended up actually sealing the water passages between the head and the block and running totally separate cooling lines for each.

And they still blew up. So my guess is everyone who has one in original form and runs it has it way detuned, which is fine, and certainly fun.

Remember they were pushing 500+ HP out of these. Fastest things on the track until they popped.

Even a mild build on original equipment, say 300HP would be a hoot in vintage terms.

I'm stupid. I want to go faster. So replacing the 3L Na with a modern turbo capable of easily sustaining 250 HP/L fits what i want to do.

But I'm never going to make so many changes that it cannot be put back into "normal" form at some point. Probably right before I die, so my kids have some inheritance, since I plan on spending any available money
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Carrera RSR  



Joined: 08 Jan 2010
Posts: 2312
Location: Somerset, UK

PostPosted: Fri Feb 19, 2021 2:08 am    Post subject: Reply with quote

Engine option.......proven in historic racing to deliver 395bhp, which is plenty enough for a lightweight 924 tubular chassis https://www.mittelmotor.de/racing/de/webshop/69044/6549/924-944/4-10-rennsport/4-01/2-4-01057-neu-detail Not cheap, but everything you need in a bolt in package.
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1980 931 - forged pistons, Piper cam, K27/26 3257 6.10 hybrid turbo, 951 FMIC, custom intake, Mittelmotor dizzy & cam pulley, H&S exhaust, GAZ Gold, Fuch'ed, Quaife
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Rasta Monsta  



Joined: 12 Jul 2006
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Location: PacNW

PostPosted: Fri Feb 19, 2021 2:11 am    Post subject: Reply with quote

Carrera RSR wrote:
Engine option.......proven in historic racing to deliver 395bhp on cool days


ftfy
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Cedric  



Joined: 27 Aug 2004
Posts: 2806
Location: Sweden

PostPosted: Fri Feb 19, 2021 3:39 am    Post subject: Reply with quote

I think you can expect good reliability with a 931 engine at the 400hp mark, as Joakim has proven over the years. The 1.8t would need a full bottom end build aswell, but have a better head as standard of course, but they need work to be reliable at high hp.

Do what you like best, any rolling car isbetter than a garaged one
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Carrera RSR  



Joined: 08 Jan 2010
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Location: Somerset, UK

PostPosted: Fri Feb 19, 2021 5:25 am    Post subject: Reply with quote

Rasta Monsta wrote:
Carrera RSR wrote:
Engine option.......proven in historic racing to deliver 395bhp on cool days


ftfy


They will still run 375bhp at Nurburgring Classic for race durability. 395 is peak ability.
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1980 931 - forged pistons, Piper cam, K27/26 3257 6.10 hybrid turbo, 951 FMIC, custom intake, Mittelmotor dizzy & cam pulley, H&S exhaust, GAZ Gold, Fuch'ed, Quaife
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Mike9311  



Joined: 14 Dec 2004
Posts: 1798
Location: Chicago-ish

PostPosted: Fri Feb 19, 2021 5:32 am    Post subject: Reply with quote

Would be cool to scan the GTR trans....

My thoughts about some of the issues with the 2.0 are component weight and piston cooling. When I heard about how high these engines were/are revved, it blew my mind. Parts seem too heavy to handle those revs. I also have been dreaming of the best way to build piston oil squirters and hope to come up with this plan within the next month simply because I need them .
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1982 931 wana-be GTR race car
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Carrera RSR  



Joined: 08 Jan 2010
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Location: Somerset, UK

PostPosted: Sat Feb 20, 2021 3:59 am    Post subject: Reply with quote

Mittelmotor 924 GTS spec car at Nurburgring - https://youtu.be/3hIfyjbLApM

Customer car on the dyno - https://youtu.be/aCvEAD2Aoew
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1980 931 - forged pistons, Piper cam, K27/26 3257 6.10 hybrid turbo, 951 FMIC, custom intake, Mittelmotor dizzy & cam pulley, H&S exhaust, GAZ Gold, Fuch'ed, Quaife
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Scott Sanda  



Joined: 10 Jan 2006
Posts: 68

PostPosted: Sat Feb 20, 2021 7:15 am    Post subject: Reply with quote

https://youtu.be/kqwGx3ZDn-k Try this one for a fun dyno run.
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Carrera RSR  



Joined: 08 Jan 2010
Posts: 2312
Location: Somerset, UK

PostPosted: Sat Feb 20, 2021 8:11 am    Post subject: Reply with quote

Awesome. Was that the 944 motor?
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1980 931 - forged pistons, Piper cam, K27/26 3257 6.10 hybrid turbo, 951 FMIC, custom intake, Mittelmotor dizzy & cam pulley, H&S exhaust, GAZ Gold, Fuch'ed, Quaife
Now www.924board.org/viewtopic.php?t=34690
Then www.924board.org/viewtopic.php?t=31252
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chuck21401  



Joined: 20 Feb 2005
Posts: 606
Location: Annapolis, MD

PostPosted: Sun Feb 21, 2021 3:06 am    Post subject: Reply with quote

Carrera RSR wrote:
https://www.mittelmotor.de/racing/de/webshop/69044/6549/924-944/4-10-rennsport/4-01/2-4-01057-neu-detail Not cheap, but everything you need in a bolt in package.


I like it. That price though.

€ 42,500.01 All prices include 19% VAT.€ 6,785.72
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Scott Sanda  



Joined: 10 Jan 2006
Posts: 68

PostPosted: Sun Feb 21, 2021 3:50 am    Post subject: Reply with quote

technically a 968 motor. Finch cam profile, Mike mount built. KMR tuned.
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Fasteddie313  



Joined: 29 Sep 2013
Posts: 2595
Location: MI

PostPosted: Mon Feb 22, 2021 4:34 pm    Post subject: Reply with quote

Carrera RSR wrote:
Engine option.......proven in historic racing to deliver 395bhp, which is plenty enough for a lightweight 924 tubular chassis https://www.mittelmotor.de/racing/de/webshop/69044/6549/924-944/4-10-rennsport/4-01/2-4-01057-neu-detail Not cheap, but everything you need in a bolt in package.


What does it use for a turbo?
I can’t read...
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