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Carrera RSR

Joined: 08 Jan 2010 Posts: 2312 Location: Somerset, UK
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Posted: Tue Nov 05, 2013 9:14 am Post subject: modified 931 crankcase breathing - what are you running? |
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I'm interested to learn what improved crankcase breathing is being employed with modified turbo engines, descriptions and pics please _________________ 1980 931 - forged pistons, Piper cam, K27/26 3257 6.10 hybrid turbo, 951 FMIC, custom intake, Mittelmotor dizzy & cam pulley, H&S exhaust, GAZ Gold, Fuch'ed, Quaife
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GeorgeV

Joined: 14 Mar 2010 Posts: 306 Location: Brisbane, Australia
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Grenadiers
Joined: 20 Feb 2007 Posts: 3222 Location: Nelson, WI & Prescott, AZ
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Posted: Wed Nov 06, 2013 12:40 am Post subject: |
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George, is that blue hose connected to something, or to atmosphere? Dave. _________________ '83 944 Track car.
'88 924S Track car.
'89 944 Turbo
2004 Winnebago Vectra monster RV
2012 Jeep Wrangler
2014 Kia Soul
2001 Ford F350 powerstroke |
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Carrera RSR

Joined: 08 Jan 2010 Posts: 2312 Location: Somerset, UK
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Posted: Wed Nov 06, 2013 7:24 am Post subject: |
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Thanks George. Any additional modifications to the crankcase as well? Where does the cam cover vent head off to? Steve _________________ 1980 931 - forged pistons, Piper cam, K27/26 3257 6.10 hybrid turbo, 951 FMIC, custom intake, Mittelmotor dizzy & cam pulley, H&S exhaust, GAZ Gold, Fuch'ed, Quaife
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GeorgeV

Joined: 14 Mar 2010 Posts: 306 Location: Brisbane, Australia
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Posted: Wed Nov 06, 2013 9:50 am Post subject: |
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The blue hose definitely connects to somewhere, but I don't have the car at the moment so I can't say exactly where. I can post a photo once I've got it again.
I don't think there were any mods to the crankcase, but I'll have to check.
Steve, what is the problem you are trying to fix? _________________ 1981 932 with mods:
http://www.924board.org/viewtopic.php?t=37921 |
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Carrera RSR

Joined: 08 Jan 2010 Posts: 2312 Location: Somerset, UK
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Posted: Thu Nov 07, 2013 5:17 am Post subject: |
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Hi, George. I have oil pooling in the piston crowns which is down to blow by caused by positive crankcase pressure. The stock and indeed the Porsche breather update which i already have is inadequate. I know of an update to be applied now but wondered what others with boost and bhp upgrades were running.
Your update emulates the Porsche head breather I have and the improvements Porsche made to the GTS. I now also need to improve the crankcase breathing which will allow the piston rings to reseal and also stop some oil being pushed through the newly refurbed turbo seals.
Have you run your car in anger yet? _________________ 1980 931 - forged pistons, Piper cam, K27/26 3257 6.10 hybrid turbo, 951 FMIC, custom intake, Mittelmotor dizzy & cam pulley, H&S exhaust, GAZ Gold, Fuch'ed, Quaife
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ideola

Joined: 01 Oct 2004 Posts: 15550 Location: Spring Lake MI
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Posted: Thu Nov 07, 2013 6:14 am Post subject: |
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You may need to consider a proper vacuum pump such as the ones by GZ Motorsports. This option has been discussed a couple of times in various threads. Here's a link to their website:
http://www.gzmotorsports.com/vacuum-pumps.html
The shining example I can think of is Bass GT's build, but he was fully dry-sumped, so would've had proper vacuum from the scavenge pump. It might be worth looking up a few of his old threads just for reference, even though I doubt you would want to go dry sump at this point. _________________ erstwhile owner of just about every 924 variant ever made |
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Carrera RSR

Joined: 08 Jan 2010 Posts: 2312 Location: Somerset, UK
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Posted: Thu Nov 07, 2013 6:48 am Post subject: |
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Thanks Dan. I did read through all (?) his posts a few weeks ago and don't recall anything on breathing, but will look again. Unfortunately Steve's car is no longer. It has been totally broken up by his father. I am picking up the stainless exhaust systems tomorrow afternoon from him. Additionally I missed out on buying the engine block, heads and plenums he had. All the go faster bits are now I believe all sold! If anything is left of use I'll be buying them tomorrow.
I have a plan on the crank case breathing. I'll be commissioning the work over Winter and will see what the outcome is in the Spring. Would still be interested in what is being employed out there. Have you, Dan, done any or have plans to mod your cars for breathing? Any links to threads? I'll redo some search but it really is hard to search this forum. _________________ 1980 931 - forged pistons, Piper cam, K27/26 3257 6.10 hybrid turbo, 951 FMIC, custom intake, Mittelmotor dizzy & cam pulley, H&S exhaust, GAZ Gold, Fuch'ed, Quaife
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ideola

Joined: 01 Oct 2004 Posts: 15550 Location: Spring Lake MI
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Posted: Thu Nov 07, 2013 7:52 am Post subject: |
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Oh no...am I to infer from your comments that bad fortune has befallen Mr. Bassington?
Regarding my own projects, I am running the stock S2 breathing setup on all three of my currently-running turbos (937, 941 and Club Sport). Of course, the Club Sport is down until I have time to replace the head gasket, but when it was running, I did not notice any issues with breathing issues or blowby. The rings sealed exceedingly quickly, and I had virtually zero oil burn from day one. I've only put about 1000 miles on that motor, but I was running it pretty aggressively on the street, at about 12PSI of boost (equivalent to 937 boost level). The 941 I've run as high as 15PSI of boost (after installing the meth injection kit), and no issues whatsoever. I have nearly two full seasons and several thousand miles on that build now. _________________ erstwhile owner of just about every 924 variant ever made |
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GeorgeV

Joined: 14 Mar 2010 Posts: 306 Location: Brisbane, Australia
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Posted: Thu Nov 07, 2013 8:16 am Post subject: |
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| Carrera RSR wrote: | Hi, George. I have oil pooling in the piston crowns which is down to blow by caused by positive crankcase pressure. The stock and indeed the Porsche breather update which i already have is inadequate. I know of an update to be applied now but wondered what others with boost and bhp upgrades were running.
Your update emulates the Porsche head breather I have and the improvements Porsche made to the GTS. I now also need to improve the crankcase breathing which will allow the piston rings to reseal and also stop some oil being pushed through the newly refurbed turbo seals.
Have you run your car in anger yet? |
Steve,
My breather mod was done because the crankcase(?) pressure was too high causing a lot of smoking. I remember they had a couple of goes at it, increasing the size of the hose twice before they saw a much lower (negative?) pressure. I have not done a lot of miles on my car but have pushed it moderately, and it has not started smoking nor it is burning oil. Note that my car is registering peak boost of 19psi when pushed.
G _________________ 1981 932 with mods:
http://www.924board.org/viewtopic.php?t=37921 |
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Raceboy

Joined: 01 Mar 2004 Posts: 2327 Location: Estonia, Europe
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Posted: Fri Nov 08, 2013 3:50 am Post subject: |
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I will throw in my 2 cents too.
I am running three hoses into one breather tank: one from block, one from head (stock 931 updated piece) and one from the turbo oli drain.
So far absolutely no blowby, tested it with the small filter removed and routed a hose near windshield so I can see if something reaches the oil catch tank.
And it is not possible to achieve actual vacuum or negative pressure in 924 crankcase without special crankshaft oil seals. 911 GT3 Cup cars have negative pressure thanks to special breathing system, high capacity dry sump pump and special oil seals.
I changed the oil catch can location with new exhaust manifold but connections remain the same.
 _________________ '83 924 2.6 16v Turbo, 470hp
'67 911 2.4S hotrod
'90 944 S2 Cabriolet
'78 924 Carrera GT replica
'84 928 S, sold
'91 944 S2, sold
'82 924S/931 "Gulf", sold
'84 924, turbocharged, sold.
http://www.facebook.com/vemsporsche |
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Rasta Monsta

Joined: 12 Jul 2006 Posts: 11733 Location: PacNW
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Posted: Fri Nov 08, 2013 6:58 am Post subject: |
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| Carrera RSR wrote: | | Unfortunately Steve's car is no longer. It has been totally broken up by his father. |
Uhh, could you elucidate? _________________ Toofah King Bad
- WeiBe (1987 924S 2.5t) - 931 S3
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WEASEL149

Joined: 19 Aug 2005 Posts: 595 Location: UK, Sheffield
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Posted: Fri Nov 08, 2013 8:08 am Post subject: |
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| Rasta Monsta wrote: | | Carrera RSR wrote: | | Unfortunately Steve's car is no longer. It has been totally broken up by his father. |
Uhh, could you elucidate? |
Steve sold the original orange body shell and was midway through prepping another shell, then he moved to South Africa with work.
Some of his early engine parts have been sold on ebay. These were superseded by a later engine documented on here somewhere.
The new shell is partially documented on here somewhere but I assume Steve is still busy on foreign soils. _________________ 1979 UK 932 |
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GeorgeV

Joined: 14 Mar 2010 Posts: 306 Location: Brisbane, Australia
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Posted: Fri Nov 08, 2013 3:35 pm Post subject: |
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| Raceboy wrote: | I will throw in my 2 cents too.
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Raceboy, I think this is more like 3 cents, maybe 4 cents. _________________ 1981 932 with mods:
http://www.924board.org/viewtopic.php?t=37921 |
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Dutch924-racer

Joined: 23 Jul 2007 Posts: 1081 Location: The Netherlands
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Posted: Fri Nov 08, 2013 4:55 pm Post subject: |
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Carrera RSR, is there comming light smoke out of your K&N breather filter ? _________________ 937 trackday car
Series 2 engine
951S turbo and intercooler
Fast road camshaft
Forge recirculation valve + boost controller |
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