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Another GT headlight conversion (FINISHED)
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Joes924Racer  



Joined: 03 Nov 2002
Posts: 11964
Location: Oregon, Denver Colorado native!

PostPosted: Wed Aug 12, 2009 3:57 am    Post subject: Reply with quote

Nice job porschev.. You dont drive it enuff.
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1979 porsche 924 Na
1980 porsche Turbo 931GT Replica
Have u ever driven a turbo.


Last edited by Joes924Racer on Mon Apr 12, 2010 5:21 am; edited 1 time in total
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weekend_warrior  



Joined: 14 Jul 2009
Posts: 42
Location: Hayden, Idaho

PostPosted: Thu Aug 13, 2009 6:31 am    Post subject: Reply with quote

She sure is a beaut.
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PORSCHEV  



Joined: 02 Nov 2002
Posts: 1901
Location: Cedar Lake Nova Scotia, Canada

PostPosted: Thu Aug 13, 2009 10:06 am    Post subject: Reply with quote

Thanks guys.
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1976 924
5 lug conversion, 17'C2 wheels,custom body work,327 vette engine.

1978-#53 "D" track racer.
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Chrenan  



Joined: 15 Jan 2003
Posts: 3903
Location: Canada

PostPosted: Thu Aug 13, 2009 1:43 pm    Post subject: Reply with quote

Looks excellent!
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1987 951 - M193 Version for Japan
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Joes924Racer  



Joined: 03 Nov 2002
Posts: 11964
Location: Oregon, Denver Colorado native!

PostPosted: Fri Aug 14, 2009 3:03 am    Post subject: Reply with quote

What did you use to cut in the corners thinking a 3" or 4" round
cutting wheel.
_________________
1979 porsche 924 Na
1980 porsche Turbo 931GT Replica
Have u ever driven a turbo.


Last edited by Joes924Racer on Fri Mar 05, 2010 12:09 pm; edited 1 time in total
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PORSCHEV  



Joined: 02 Nov 2002
Posts: 1901
Location: Cedar Lake Nova Scotia, Canada

PostPosted: Fri Aug 14, 2009 9:37 pm    Post subject: Reply with quote

I used a 2 inch zip wheel to cut around the corners of the headlight covers. Also you just slowly grind at the surface, rather then penetrating the wheel into the metal.


The car is almost ready for the road....Just have to figure out 2 wiring issues and I can go for antique inspection. Highbeam relay only works sometimes .....wipers keep blowing the fuse.
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1976 924
5 lug conversion, 17'C2 wheels,custom body work,327 vette engine.

1978-#53 "D" track racer.
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Rich H  



Joined: 10 Jun 2007
Posts: 2665
Location: Preston, Lancs, UK

PostPosted: Fri Aug 14, 2009 9:45 pm    Post subject: Reply with quote

Looks
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1994 Lotus Esprit S4 - Work in progress...
1980 Porsche 924 S2 DITC Turbo - Original spec
1978 Homo-Sapiens - Tired spec
1953 Landrover S1 - Pensioner Spec
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ZODIAC  



Joined: 08 Apr 2009
Posts: 342
Location: West Haven, Ct

PostPosted: Mon Oct 12, 2009 9:04 pm    Post subject: Reply with quote

looks really good!

what is the degree of difficulty doing something like this? i really want the GT headlight look, but dont know if i could do a good job of it.
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"Kraut cars, they know how to build 'em".
1977 924 N/A - Red with waterdamage interior
yes...waterdamage is now a color...
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Joes924Racer  



Joined: 03 Nov 2002
Posts: 11964
Location: Oregon, Denver Colorado native!

PostPosted: Sun Dec 27, 2009 2:18 am    Post subject: Reply with quote

Did you make a post on the making of the 6mm plexi material covers.
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1979 porsche 924 Na
1980 porsche Turbo 931GT Replica
Have u ever driven a turbo.
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PORSCHEV  



Joined: 02 Nov 2002
Posts: 1901
Location: Cedar Lake Nova Scotia, Canada

PostPosted: Sun Dec 27, 2009 9:20 pm    Post subject: Reply with quote

The way I did the plexi covers was clamped the over sized plexi onto the steel headlight covers as tight as I could. Then heated it over my wood stove in my shop. As the plexi would heat I would tighten down the claps a bit more until it was uniform with the steel cover. Then cool it and remove the clamps. Trace the headlight covers shape onto the plexi and trim.

You need a lot of clamps and for best results put a piece of wood to make a bigger clamping surface otherwise you will get visible pressure points into the plexi surface.
_________________
1976 924
5 lug conversion, 17'C2 wheels,custom body work,327 vette engine.

1978-#53 "D" track racer.
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Joes924Racer  



Joined: 03 Nov 2002
Posts: 11964
Location: Oregon, Denver Colorado native!

PostPosted: Mon Apr 12, 2010 5:20 am    Post subject: Reply with quote

This post deserves a Cheers. A Hammerhead Lemon smoothie
with vanila or cocoanut in the sunshine.
You molded the headlight backs after you cut the box. Ace work
big boy.
_________________
1979 porsche 924 Na
1980 porsche Turbo 931GT Replica
Have u ever driven a turbo.
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