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coolant overflow to under min
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dash16  



Joined: 22 Aug 2007
Posts: 255
Location: Cali Cali

PostPosted: Wed Aug 12, 2009 12:25 pm    Post subject: coolant overflow to under min Reply with quote

So once the car warms up, it starts spewing coolant out the overflow. When it cools down, its not even to the minimum point on the resevoir.

Brand new WP, temp switch, radiator hoses, thermostat, and resevoir.

Also, when turning off the car warm, only one aux fan stays on, sometimes, while sometimes the aux fan doesn't stay on at all.

what's the deal?
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1987 Porsche 924S Black/Black. 5-spd.
Options: AFX C79 261 398 423 650 651 657

1987 Mercedes 190E 2.3-16 Cosworth Pearl Black/Black. 5-spd.

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gohim  



Joined: 02 Nov 2002
Posts: 4459
Location: Rialto, CA

PostPosted: Wed Aug 12, 2009 5:30 pm    Post subject: Reply with quote

It's the common 1987 924S Blown Headgasket.

Does the engine have around 100K miles on it?
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edredas  



Joined: 09 Dec 2004
Posts: 861
Location: Charlotte, NC

PostPosted: Thu Aug 13, 2009 1:31 am    Post subject: Reply with quote

When the coolant is spewing out, is the car overheating? Too much air in the system can cause the coolant to spew when the engine is not overheating.
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Ian924s88  



Joined: 05 Aug 2008
Posts: 51
Location: Townsend MA

PostPosted: Thu Aug 13, 2009 2:36 am    Post subject: coolant Reply with quote

I had the same problem.. but I kept filling the coolant back up.. DON't! it's saying " I have enough stop!!"

blown head gasket?! really? wouldn't that spew oil everywhere? find that one hard to believe. my 1988 barfs up extra fluid when I added too much. I left it barf up the amount it wants, then I can be on my way.
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Rich H  



Joined: 10 Jun 2007
Posts: 2665
Location: Preston, Lancs, UK

PostPosted: Thu Aug 13, 2009 3:24 am    Post subject: Reply with quote

head gasket separates 3 things:

water oil and the combustion chamber.

sounds like you have a combustion chamber to water jacket leak

The other failures you can get are:
oil in the water
Water in the oil
Oil in the CC (rare/hard to diagnose)

Other options are serious overheating which is boiling the coolant (Waterpump fail?) but you would get high temps on the dash.

Rich
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dash16  



Joined: 22 Aug 2007
Posts: 255
Location: Cali Cali

PostPosted: Thu Aug 13, 2009 5:36 am    Post subject: Reply with quote

When I start the engine, it runs and purrrrs beautifully.
When I drive the car, throttle response behaves.

I don't see any oil in the coolant and the car DOES NOT overheat.

How could this possibly be a blown head gasket?

Mind you I just filled it with brand new coolant, drained the block and a radiator. Brand new WP, thermostat, thermoswitch, hoses, and resevoir.

I bet its just trapped air in the system. How do I get this out? I tried running the car when the heater on all the way.

The car has 140K.
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1987 Porsche 924S Black/Black. 5-spd.
Options: AFX C79 261 398 423 650 651 657

1987 Mercedes 190E 2.3-16 Cosworth Pearl Black/Black. 5-spd.

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masterdave  



Joined: 10 Dec 2008
Posts: 183
Location: Harrison NY

PostPosted: Thu Aug 13, 2009 8:04 am    Post subject: Reply with quote

the fan is not an issue it is actually working right. My car does the same thing at first i though it was an issue but i looked it up, it does that to preserve battery, if the fan does not come on that means that your car is cool enough that you are no in danger, the second fan is for the AC as well as when your engine gets really hot. but every thing is working fine even if only one fan comes on. As for the coolant issue you may also have a bad temp valve, if it is stuck open you may be experiencing too much water flow.
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dash16  



Joined: 22 Aug 2007
Posts: 255
Location: Cali Cali

PostPosted: Thu Aug 13, 2009 8:36 am    Post subject: Reply with quote

what is a temp valve?
where it is and how do I diagnose a problem with it?

also,

Rich H wrote:
Oil in the CC (rare/hard to diagnose)

What is CC?

Should it be trapped air, how do I get trapped air out?

thanks
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1987 Porsche 924S Black/Black. 5-spd.
Options: AFX C79 261 398 423 650 651 657

1987 Mercedes 190E 2.3-16 Cosworth Pearl Black/Black. 5-spd.

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Paul  



Joined: 02 Nov 2002
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PostPosted: Thu Aug 13, 2009 11:09 am    Post subject: Reply with quote

Please make sure the cap on your coolant tank is holding the correct pressure, or just replace it.
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edredas  



Joined: 09 Dec 2004
Posts: 861
Location: Charlotte, NC

PostPosted: Thu Aug 13, 2009 11:25 am    Post subject: Reply with quote

I don't think you car is burping out excess fluid since you're level is low. As the air is replaced with coolant, your level will drop... most of the time the system is just trying to burp out air, but pushes out coolant with it and you'll have to keep refilling...

If there's no oil in the coolant/coolant in the oil, and the car is not overheating... you have way too much air in the system that's superheating and boiling the coolant; making it spew like when the head gasket is bad. There's several ways to fix this.... try putting the front end on an incline overnight with bleeder screw removed; (place something over it so nothing falls inside but where it can still breathe.)

In the morning all the air should be at the top. Leave the bleeder screw out and refill until the coolant is coming out of the hole. Replace the bleeder screw and continue filling the reservoir to maximum.

Drive the car for 30 minutes and watch the temp gauge... if it overheats, it's a bad head gasket... if the temp guage swings, almost getting hot then doesn't, you still have air in the system that needs to come out... if everything is looking ok, you're good to go!
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Paul  



Joined: 02 Nov 2002
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PostPosted: Thu Aug 13, 2009 11:37 am    Post subject: Reply with quote

We are assuming you followed the filling and bleeding procedure prescribed by the factory and Haynes manuals....

If not start over....
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Silver 98 986 3.6l 320 HP "Frank N Stein"
White 01 986 "Christine"
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gohim  



Joined: 02 Nov 2002
Posts: 4459
Location: Rialto, CA

PostPosted: Thu Aug 13, 2009 2:12 pm    Post subject: Reply with quote

I drove my 87 Ford Taurus Wagon with a blown headgasket for over 150K miles. I got away with it because the gasket failure was between a coolant passage and the outside of the block.

The engine only lost coolant when the ignition was shut off, and only a few burps.

Seems to me you could check to see if the problem is a failed headgasket between a combustion chamber and the coolant passages by getting some of those strips that are placed in the coolant that can detect combustion gasses in the cooling system (which would confirm a failed headgasket).

Testing the cap is also a good idea. How old is it, and have you inspected it for cracks in the sealing surface?
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dash16  



Joined: 22 Aug 2007
Posts: 255
Location: Cali Cali

PostPosted: Thu Aug 13, 2009 2:21 pm    Post subject: Reply with quote

Paul wrote:
Please make sure the cap on your coolant tank is holding the correct pressure, or just replace it.


the cap is brand new

Paul wrote:
We are assuming you followed the filling and bleeding procedure prescribed by the factory and Haynes manuals....


I tried following the clarks garage and 944 maintenence video procedure.

However, when I filled it, nothing came out of the vent valve as the procedure suggested.

Also, I feel I have to repeat this again: the car DOES NOT overheat. Nor do I even want to begin considering it having a blown head gasket since I just did a full FOES and I don't want to deal with that nightmare.

The car drives strong. If the headgasket was blown, there wouldn't be proper sealing for combustion.

What are the other methods of venting the system? I may consider taking it to a shop to perform if I cannot do this myself.
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1987 Porsche 924S Black/Black. 5-spd.
Options: AFX C79 261 398 423 650 651 657

1987 Mercedes 190E 2.3-16 Cosworth Pearl Black/Black. 5-spd.

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edredas  



Joined: 09 Dec 2004
Posts: 861
Location: Charlotte, NC

PostPosted: Thu Aug 13, 2009 3:30 pm    Post subject: Reply with quote

dash16 wrote:
However, when I filled it, nothing came out of the vent valve as the procedure suggested.


That's from this post, this is from "coolant filling issues"

dash16 wrote:
resevoir tank fills to the brim but nothing comes out of the vent burp valve. the valve is openned all the way. still coolant remaining in a container from what was drained from the car before.


edredas wrote:
Try doing it the way he explains by taking the hose off since the block was drained. It's messy but it's better than running an engine up to temp with no water inside...

http://www.clarks-garage.com/pdf-manual/cool-02.pdf


dash16 wrote:
the block wasn't drained.



Any time the water pump is removed... assume that the block is drained.


dash16 wrote:
drained the block but only about a cup's worth came out.
is this normal?


NOPE, and if you refilled the radiator the way you did before, using the gravity method, then you've only got about a cup full in there right now.

Pull the hose and fill the block...
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Rich H  



Joined: 10 Jun 2007
Posts: 2665
Location: Preston, Lancs, UK

PostPosted: Thu Aug 13, 2009 6:01 pm    Post subject: Reply with quote

CC=combustion chamber.

tAs I stated above the headgasket seals everything it's possible to get oil/water/combustion and failures to the outside world for all of the areas sealed by it.

Does now sound like airlocks though rather than HG. The airlocks will cause local boiling of coolant - not general overheating - this overpressureises the system ad it then burps the coolant out.

Airlocks can be a bitch to shift.

Do you have access to an easybleed? (Common in the UK) for bleeding brakes? You can use them to presure test coolant systems too - it just needs a few PSI not 20... if the block is full of coolant the coolant level should not move much - only enough to account for the expansion of ruber pipes (ie cock all) if there is air in the system it will compress more and the level in the expansion tank will drop.
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