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Flow Bench Test
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Chrenan  



Joined: 15 Jan 2003
Posts: 3903
Location: Canada

PostPosted: Thu May 14, 2009 2:50 am    Post subject: Reply with quote

Setup a research paypal account. I'm willing to chip in.
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Thu May 14, 2009 10:20 pm    Post subject: Reply with quote

Guys, we need to poop or get off the pot with this effort. I am always happy to coordinate, but I'm having a hard time determining what approach will best serve the 8 or 9 of us that are willing to contribute.

If you're all still in, we have enough to buy a block of 8 hours, but I need a clear indication if you all feel that it is a reasonable use of our pooled resources. If Roger can get a baseline done for much less, I am all for taking that approach, but I need to get back to Mr. Schmittling before I wear out my welcome with him.
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morghen  



Joined: 21 Jan 2005
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PostPosted: Thu May 14, 2009 10:41 pm    Post subject: Reply with quote

Roger...you have the mike.
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gegge  



Joined: 27 Jul 2007
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Location: Sweden

PostPosted: Thu May 14, 2009 10:41 pm    Post subject: Reply with quote

Maybe I am just ignorante, but $600 for the basics is a lot. I find it difficult to justify the cost since my head already is streetported. Still, I am willing to contribute for the cause, consider it charity.
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peterld  



Joined: 10 Dec 2006
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PostPosted: Thu May 14, 2009 10:49 pm    Post subject: Reply with quote

Roger where are you??? Otherwise I'm in for the first day with Mr Sch....
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Thu May 14, 2009 10:50 pm    Post subject: Reply with quote

One thing to bear in mind is that this guy may not want to tie up his shop for a paltry 2 hours worth of work. In business, it's called opportunity cost. In order for him to make his equipment available to us, it means he can't use it for other high paying customers that are doing weeks or months of custom development work. Just a thought.

I don't think he's saying it will take 8 hours to baseline the head. I think he's saying he wants me to commit to a minimum of 8 hours, otherwise it's not worth his time. I can understand where he's coming from.
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924guy  



Joined: 29 Dec 2003
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PostPosted: Fri May 15, 2009 10:27 am    Post subject: Reply with quote

I think its worth a day of testing to establish baseline, and hopefully, improvement potential... im still in..
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RC  



Joined: 25 Mar 2007
Posts: 2637
Location: Australia

PostPosted: Fri May 15, 2009 10:31 am    Post subject: Reply with quote

Sorry guys, have been flat out busy and off the computer.

IDK, considering the rising unemployment in MI ATM, Mr. S seams to have a novel approach to business. A flow bench is nothing unique, like a dyno. He may be the only one in town but there must be thousands in the US keen for a few hours nominal work.

Not a problem doing it at any major centre in Au. Dollar is cheaper and shops still in business are willing to accommodate their customers needs.
As I am doing some minor port work and fitting slightly oversize valves anyway, that part will be free. Thats where most of the development time is spent. Ideally a pro will keep doing flow tests while working, at different stages. A probe in the port indicates areas of high or low velocity to dictate the relative restrictions. Then a bit more material is removed and then tested again. Epoxy or even molding clay (plasticine) builds up areas.

Personally just wanted a baseline flow number to compare my work to. Since there isn`t one, dont mind getting an initial test done, especially if a few others are willing to chip in $10 or $20. Was initially slightly reluctant to test the head I have since it appears to have been previously "cleaned up", having no prominent casting marks. However does not appear to have much more done but I don`t have a dead stock head to compare to.

If anyone has a stripped 931 head and can take some close up pics of the ports it will give a good indication. While it hopefully should flow slightly more than a stock cast head (or maybe slightly less even) it will give a reasonable ball park number. IDK, may even be factory anyway. I think it would be a minimum "remove the dags and blend in" on any basic performance head job, along with multiple angle cut or radiused seats. The largest gains are usually had with these easier initial operations.

For my stage 1 head am fitting 1 - 2 mm O/S valves but retaining stock seats. Another flow test here will really show the viability of going down this path, especially with the potential shrouding issue. Since I need new valves and guides anyway this is not a "development" expense. In fact custom 214N S/S valves are cheaper than stock ones. If the test actually reveals less than anticipated results I will just have to wear it, but everyone can learn from the mistake. On the other hand if the figures show an improvement it may be adequate incentive for further development, particularly by racers or those going for ultimate HP.
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Fri May 15, 2009 10:05 pm    Post subject: Reply with quote

RC wrote:
IDK, considering the rising unemployment in MI ATM, Mr. S seams to have a novel approach to business. A flow bench is nothing unique, like a dyno. He may be the only one in town but there must be thousands in the US keen for a few hours nominal work.

Roger, I'm trying not to take things too personally here, but frankly, I feel like I need to say something about the good people of MI. Just because the auto industry is hurting doesn't mean that every business in MI is run by idiotic dolts who have no concept of customer service or running a profitable venture.

I suspect that Mr. S is actually a smart businessman that understands his true costs. He runs a low overhead, lean operation from what I've seen, and I'm sure he has a good handle on what is worth his time and effort. I also suspect that he understands from a dollar-and-cents perspective what it means to clear out space on one of his benches, pull a technician off of other high-value client projects, in order to futz around with a pesky hobbyist. From what I've seen, I don't think he's hurting for business, but I also don't think he's trying to take advantage of me/us. In fact, he's already spent at least 2-3 hours with me in conversation and discussion.

I really don't mean to be argumentative, and I hope you don't my comments personally because I don't mean them as an attack on you. Perhaps we will have to agree to disagree.

Tell you what I'm going to do. I'll issue invoices to each of the individuals that expressed an interest and willingness to participate. If we get enough to proceed, then I'll engage Mr. S. If we don't get the minimum commit, then I'll refund everybody's money until we can find another path. In the meantime, if Roger pursues his own test, then if nothing else we'll have an interesting set of add'l data points to use for comparison purposes.

FWIW, here is the website for Flow Technologies, if anyone cares to take a look.
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gegge  



Joined: 27 Jul 2007
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PostPosted: Tue Jul 07, 2009 1:28 am    Post subject: Reply with quote

A copy of the 931 S1 blueprints.

If you are about to port the head, be aware of water jackets!
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Carl Fredrik Torkildsen

924 turbo -81 Carrera GT RESTOMOD
924 turbo -80 Dolomite De Luxe
924 -85 DP kit, BBS RS, M030 and tuned engine
924s -86 Black on black turbo with Fuchs
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Tue Jul 07, 2009 2:24 am    Post subject: Reply with quote

OK, now where in the heck did you get your hands on those?!?!???!

Eye opening...
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ideola  



Joined: 01 Oct 2004
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PostPosted: Tue Jul 07, 2009 3:11 am    Post subject: Reply with quote

Comparing to endwrench's sectioned NA head:

(80% transparency on the left, 60% transparency on the right)

{EDIT}
Another attempt to do the superimposition a bit more precisely...70% transparency...also, up-sampled the image to 800x800 pixels:

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Min  



Joined: 04 Nov 2002
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PostPosted: Tue Jul 07, 2009 4:56 am    Post subject: Reply with quote

very interesting stuff.

Min
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John Brown  



Joined: 07 Nov 2002
Posts: 903
Location: Leesburg VA

PostPosted: Tue Jul 07, 2009 4:59 am    Post subject: Reply with quote

Oops. My bad
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Last edited by John Brown on Wed Jul 08, 2009 11:15 am; edited 1 time in total
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Chrenan  



Joined: 15 Jan 2003
Posts: 3903
Location: Canada

PostPosted: Tue Jul 07, 2009 7:42 am    Post subject: Reply with quote

John Brown wrote:
A general question then for us to ponder. What is the advantage of the 931 head then over the 924? Is the combustion chamber residing in the head an improvement over residing in the piston?


Based on the research the group has accomplished so far, with the amazing leg work by Dan, I'd say there isn't a huge advantage in the 931 head over the 924 head. Easier spark plug access is nice.
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