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Replacing injectors

 
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pocketscience  



Joined: 23 Apr 2006
Posts: 1650
Location: Sydney, Australia... mate!

PostPosted: Tue Feb 27, 2007 7:21 pm    Post subject: Replacing injectors Reply with quote

Guys,

Any tips or tricks when replacing injectors? My new shiny ones turned up today, so was wondering if there's anything extra I should do whilst I'm in there.


Cheers,
Gavin.
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81 924 N/A, GTS lights, Saratoga, interior, headers, Integral cam, EFI (sold)
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Ozzie  



Joined: 12 Mar 2005
Posts: 4448
Location: Townsville, Qld. Australia

PostPosted: Tue Feb 27, 2007 9:47 pm    Post subject: Reply with quote

I removed mine using the claw hammer as leverage.
Easier than pulling a nail.
I had to remove the boots first going to the aav and throttle body, then remove the fuel line clamps.
They come out easy enough, undo using the correct spanners and replace the 'o' ring as well.
The refitting is the reverse of removal.
Piece of cake.
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morghen  



Joined: 21 Jan 2005
Posts: 9102
Location: Romania

PostPosted: Tue Feb 27, 2007 9:50 pm    Post subject: Reply with quote

nothing special realy...

1. use compressed air to clean the area near the injectors.
2. pull the old ones out.
3. mount o-rings on the new ones.
4. push the old ones in.

Tools: 12mm and 14mm wrench.

note: keep the old injectors, you never know when you need to investigate or put the old ones back as it was.
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11733
Location: PacNW

PostPosted: Wed Feb 28, 2007 3:49 am    Post subject: Reply with quote

I would to brake cleaner, then compressed air.
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gohim  



Joined: 02 Nov 2002
Posts: 4459
Location: Rialto, CA

PostPosted: Wed Feb 28, 2007 4:38 am    Post subject: Reply with quote

Use the green colored injector seals. They are made of Viton, which is a longer lasting material. Watercooled VWs use the same injector seals so they are easy to buy at most any FLAPS.
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pocketscience  



Joined: 23 Apr 2006
Posts: 1650
Location: Sydney, Australia... mate!

PostPosted: Wed Feb 28, 2007 9:31 am    Post subject: Reply with quote

Thanks guys,

The injectors came with standard looking black seals...

Would these fit? Or these?

gohim, what the heck is FLAPS??


Cheers,
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Whoever said you can't buy happiness forgot about Porsche!
81 924 N/A, GTS lights, Saratoga, interior, headers, Integral cam, EFI (sold)
95 993
69 911
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Ozzie  



Joined: 12 Mar 2005
Posts: 4448
Location: Townsville, Qld. Australia

PostPosted: Wed Feb 28, 2007 2:56 pm    Post subject: Reply with quote

I used black ones but the green ones are a different material and supposed last longer or are impervious to oil etc.
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gohim  



Joined: 02 Nov 2002
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Location: Rialto, CA

PostPosted: Wed Feb 28, 2007 3:09 pm    Post subject: Reply with quote

FLAPS = Friendly Local Auto Parts Store
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pocketscience  



Joined: 23 Apr 2006
Posts: 1650
Location: Sydney, Australia... mate!

PostPosted: Wed Feb 28, 2007 3:42 pm    Post subject: Reply with quote

gohim wrote:
FLAPS = Friendly Local Auto Parts Store




Thanks!
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Whoever said you can't buy happiness forgot about Porsche!
81 924 N/A, GTS lights, Saratoga, interior, headers, Integral cam, EFI (sold)
95 993
69 911
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Ozzie  



Joined: 12 Mar 2005
Posts: 4448
Location: Townsville, Qld. Australia

PostPosted: Wed Feb 28, 2007 5:29 pm    Post subject: Reply with quote

Super cheap auto- Bumpa to Bumpa etc.
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ideola  



Joined: 01 Oct 2004
Posts: 15550
Location: Spring Lake MI

PostPosted: Thu Mar 01, 2007 4:45 am    Post subject: Reply with quote

I'm surprised no one has yet suggested replacing the inserts. They can be a bit troublesome to remove, but if you want to be sure you don't have (or introduce) a vacuum leak, you might as well do the inserts while you're at it.
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